Abstract: A sprayed film forming method and apparatus in which the thickness of the sprayed film in a predetermined region is increased so as to unify the entire thickness. A sprayed film is formed at a cylinder bore inner surface while a spraying gun is moved in an axial direction during rotation inside the bore. Air inside the bore is sucked out to prevent foreign material from being caught in the sprayed film. The flow rate inside the bore tends to become higher at an axial end on a suction side, resulting in a thinned region. The supply speed of a wire serving as a spraying material to the spraying gun or the number of sprays in this region is higher than those at other portions. The thickness at the axial end of the bore is made equal while suppressing an increase in working time and spraying material used.

Abstract: A honing method and honing control device suitable for the honing having a large processing area is provided. The honing control device includes a grinder and an expansion member for disposition in a processing hole of a workpiece. The amount of an expanding movement when the grinder contacts the inner surface of a gauge hole via the expansion member is stored as a target expansion amount by inserting a honing head into the gauge hole having the same size as a target processing diameter of a master gauge. Then, a honing of an inner surface of the processing hole is performed by inserting the honing head within a processing hole of a workpiece moving the grinder towards an outer side of a diametrical direction by the expansion member installed within the honing head to rotate the honing head. The honing is completed when the amount of the expanding movement of the grinder reaches a target expansion amount established by the master gauge.

Abstract: A cylinder block has at least two cylinder banks each having cylinder bores arranged in at least two directions relative to an axis for a crankshaft. A rotator on which the cylinder block is securely disposed has a convex rounded surface. When the rotator rotates, the convex rounded surface moves along a concave rounded surface of a rotator-holding base. As a result of the rotation, the cylinder bores of the first bank or the cylinder bores of the second bank face upward in the vertical direction. Accordingly, with a single spray gun, sprayed coatings can be formed on inner surfaces of the cylinder bores of the first and second banks without having to change a mounting position of the cylinder block.

Abstract: A sprayed film forming method and apparatus in which the thickness of the sprayed film in a predetermined region is increased so as to unify the entire thickness. A sprayed film is formed at a cylinder bore inner surface while a spraying gun is moved in an axial direction during rotation inside the bore. Air inside the bore is sucked out to prevent foreign material from being caught in the sprayed film. The flow rate inside the bore tends to become higher at an axial end on a suction side, resulting in a thinned region. The supply speed of a wire serving as a spraying material to the spraying gun or the number of sprays in this region is higher than those at other portions. The thickness at the axial end of the bore is made equal while suppressing an increase in working time and spraying material used.

Abstract: A honing method and honing control device suitable for the honing having a large processing area is provided. The honing control device includes a grinder and an expansion member for disposition in a processing hole of a workpiece. The amount of an expanding movement when the grinder contacts the inner surface of a gauge hole via the expansion member is stored as a target expansion amount by inserting a honing head into the gauge hole having the same size as a target processing diameter of a master gauge. Then, a honing of an inner surface of the processing hole is performed by inserting the honing head within a processing hole of a workpiece moving the grinder towards an outer side of a diametrical direction by the expansion member installed within the honing head to rotate the honing head. The honing is completed when the amount of the expanding movement of the grinder reaches a target expansion amount established by the master gauge.

Abstract: A cylinder block has at least two cylinder banks each having cylinder bores arranged in at least two directions relative to an axis for a crankshaft. A rotator on which the cylinder block is securely disposed has a convex rounded surface. When the rotator rotates, the convex rounded surface moves along a concave rounded surface of a rotator-holding base. As a result of the rotation, the cylinder bores of the first bank or the cylinder bores of the second bank face upward in the vertical direction. Accordingly, with a single spray gun, sprayed coatings can be formed on inner surfaces of the cylinder bores of the first and second banks without having to change a mounting position of the cylinder block.