Patents by Inventor Akihisa SAI

Akihisa SAI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240179907
    Abstract: A method of making a semiconductor structure includes forming an alternating stack of insulating layers and sacrificial material layers, forming initial vertical stacks of at least one initial insulating plate and at least one initial dielectric material plate, and performing a plurality of pattern transfer process sequences that transfers the pattern of the initial vertical stacks by different numbers of underlying layers to form final vertical stacks of at least one final insulating plate and at least one final dielectric material plate. Sacrificial material layers that underlie the final vertical stacks are replaced with electrically conductive layers. The final dielectric material plates or conductive material plates formed by replacement of the dielectric material plates are employed as etch stop structures during subsequent formation of layer contact via structures.
    Type: Application
    Filed: July 17, 2023
    Publication date: May 30, 2024
    Inventors: Hirofumi TOKITA, Akihisa SAI, Masato MIYAMOTO
  • Publication number: 20240121959
    Abstract: A memory device includes alternating stacks of insulating layers and electrically conductive layers that are laterally spaced apart from each other along a second horizontal direction, laterally extend along the first horizontal direction through an inter-array region, a first memory array region and a second memory array region that is laterally spaced apart along the first horizontal direction from the memory array region by the inter-array region. Each electrically conductive layer within the alternating stacks has a respective bridge region having a respective strip width along the second horizontal direction within the inter-array region, and the strip width of a topmost electrically conductive layer in a first-tier alternating stack is smaller than the strip width of a topmost electrically conductive layer in a second-tier alternating stack which overlies the first-tier alternating stack.
    Type: Application
    Filed: July 6, 2023
    Publication date: April 11, 2024
    Inventors: Hirofumi TOKITA, Akihisa SAI
  • Publication number: 20230055230
    Abstract: A vertically alternating sequence of continuous insulating layers and continuous sacrificial material layers is formed over a substrate, and memory opening fill structures including vertical stacks of memory elements are formed through the vertically alternating sequence. Backside trenches are formed to divide the vertically alternating sequence into a plurality of alternating stacks of insulating layers and sacrificial material layers. Bridge structures are formed within each of the backside trenches. The sacrificial material layers are replaced with electrically conductive layers while the bridge structure are present within the backside trenches.
    Type: Application
    Filed: November 19, 2021
    Publication date: February 23, 2023
    Inventors: Ryousuke ITOU, Akihisa SAI, Kenzo IIZUKA
  • Publication number: 20230057885
    Abstract: A vertically alternating sequence of continuous insulating layers and continuous sacrificial material layers is formed over a substrate, and memory opening fill structures including vertical stacks of memory elements are formed through the vertically alternating sequence. Backside trenches are formed to divide the vertically alternating sequence into a plurality of alternating stacks of insulating layers and sacrificial material layers. A set of one or more bridge structures including a doped semiconductor material is formed within each of the backside trenches. The sacrificial material layers are replaced with electrically conductive layers while the sets of at least one bridge structure are present within the backside trenches.
    Type: Application
    Filed: August 19, 2021
    Publication date: February 23, 2023
    Inventors: Ryousuke ITOU, Akihisa SAI, Kenzo IIZUKA
  • Patent number: 11121149
    Abstract: An alternating stack of insulating layers and word-line-level spacer material layers is formed over a substrate. Memory opening fill structures including a respective memory film, a respective word-line-level semiconductor channel portion, a respective word-line-level dielectric core laterally, and a respective sacrificial dielectric material portion are formed through the alternating stack. Drain-select-level material layers are formed over the alternating stack and the memory opening fill structures. Drain-select-level openings are formed through the drain-select-level material layers and over the memory opening fill structures. The sacrificial dielectric material portions are removed selective to the word-line-level semiconductor channel portions underneath the drain-select-level openings. Drain-select-level semiconductor channel portions are formed directly on a respective one of the word-line-level semiconductor channel portions.
    Type: Grant
    Filed: December 6, 2018
    Date of Patent: September 14, 2021
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Hiroyuki Tanaka, Sayako Nagamine, Akihisa Sai
  • Patent number: 10672780
    Abstract: Memory openings and support openings are formed in a memory array region and a staircase region, respectively, through an alternating stack of insulating layers and spacer material layers. Pedestal channel portions and pedestal semiconductor portions are formed at the bottom of the memory openings and the support openings, respectively. Semiconductor oxide plates are provided only in a distal subset of the support openings that are spaced from the memory array region by more than a threshold separation distance. Memory openings are filled with memory opening fill structures, and support openings are filled with support pillar structures. Proximal support pillar structures located adjacent to the memory array region provide internal electrically conductive paths for discharging accumulated electrical charges.
    Type: Grant
    Filed: February 25, 2019
    Date of Patent: June 2, 2020
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Takeshi Kawamura, Akihisa Sai, Naoki Ihata
  • Publication number: 20200051995
    Abstract: An alternating stack of insulating layers and word-line-level spacer material layers is formed over a substrate. Memory opening fill structures including a respective memory film, a respective word-line-level semiconductor channel portion, a respective word-line-level dielectric core laterally, and a respective sacrificial dielectric material portion are formed through the alternating stack. Drain-select-level material layers are formed over the alternating stack and the memory opening fill structures. Drain-select-level openings are formed through the drain-select-level material layers and over the memory opening fill structures. The sacrificial dielectric material portions are removed selective to the word-line-level semiconductor channel portions underneath the drain-select-level openings. Drain-select-level semiconductor channel portions are formed directly on a respective one of the word-line-level semiconductor channel portions.
    Type: Application
    Filed: December 6, 2018
    Publication date: February 13, 2020
    Inventors: Hiroyuki TANAKA, Sayako NAGAMINE, Akihisa SAI
  • Patent number: 10381229
    Abstract: An alternating stack of insulating layers and spacer material layers is formed over a substrate. The spacer material layers are formed as, or are replaced with, electrically conductive layers. An insulating cap layer is formed over the alternating stack. After formation of memory stack structures through each layer of the alternating stack and the insulating cap layer, a line trench straddling a neighboring pair of rows of the memory stack is formed. Sidewalls of the line trench include a sidewall of each memory stack structure within the neighboring pair of rows of the memory stack structures. A drain select gate dielectric and a drain select electrode line are formed within the line trench. The drain select electrode line controls flow of electrical current through an upper portion of a vertical semiconductor channel within each memory stack structure below the drain regions to activate or deactivate the neighboring rows.
    Type: Grant
    Filed: August 24, 2017
    Date of Patent: August 13, 2019
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Shinsuke Yada, Akihisa Sai, Kiyohiko Sakakibara
  • Patent number: 10297610
    Abstract: An array of memory stack structures extends through an alternating stack of insulating layers and electrically conductive layers over a substrate. An array of drain select level assemblies including cylindrical electrode portions is formed over the alternating stack with the same periodicity as the array of memory stack structures. A drain select level isolation strip including dielectric materials can be formed between a neighboring pair of drain select level assemblies employing the drain select level assemblies as a self-aligning template. Alternatively, cylindrical electrode portions can be formed around an upper portion of each memory stack structure. Strip electrode portions are formed on the cylindrical electrode portions after formation of the drain select level isolation strip.
    Type: Grant
    Filed: November 20, 2017
    Date of Patent: May 21, 2019
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: James Kai, Johann Alsmeier, Shinsuke Yada, Akihisa Sai, Sayako Nagamine, Takashi Orimoto, Tong Zhang
  • Publication number: 20190067025
    Abstract: An alternating stack of insulating layers and spacer material layers is formed over a substrate. The spacer material layers are formed as, or are replaced with, electrically conductive layers. An insulating cap layer is formed over the alternating stack. After formation of memory stack structures through each layer of the alternating stack and the insulating cap layer, a line trench straddling a neighboring pair of rows of the memory stack is formed. Sidewalls of the line trench include a sidewall of each memory stack structure within the neighboring pair of rows of the memory stack structures. A drain select gate dielectric and a drain select electrode line are formed within the line trench. The drain select electrode line controls flow of electrical current through an upper portion of a vertical semiconductor channel within each memory stack structure below the drain regions to activate or deactivate the neighboring rows.
    Type: Application
    Filed: August 24, 2017
    Publication date: February 28, 2019
    Inventors: Shinsuke YADA, Akihisa SAI, Kiyohiko SAKAKIBARA
  • Publication number: 20190027488
    Abstract: An array of memory stack structures extends through an alternating stack of insulating layers and electrically conductive layers over a substrate. An array of drain select level assemblies including cylindrical electrode portions is formed over the alternating stack with the same periodicity as the array of memory stack structures. A drain select level isolation strip including dielectric materials can be formed between a neighboring pair of drain select level assemblies employing the drain select level assemblies as a self-aligning template. Alternatively, cylindrical electrode portions can be formed around an upper portion of each memory stack structure. Strip electrode portions are formed on the cylindrical electrode portions after formation of the drain select level isolation strip.
    Type: Application
    Filed: November 20, 2017
    Publication date: January 24, 2019
    Inventors: James KAI, Johann ALSMEIER, Shinsuke YADA, Akihisa SAI, Sayako NAGAMINE, Takashi ORIMOTO, Tong ZHANG