Patents by Inventor Akio Horie
Akio Horie has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9676897Abstract: To suppress deterioration of mechanical properties of a foam, by using a polyol system solution stored. A polyol system solution is prepared by using a polyether polyol (A1) having a hydroxy value of from 5 to 45 mgKOH/g and an average number of hydroxy groups of from 2 to 8, obtainable by subjecting an alkylene oxide to ring-opening addition polymerization to an initiator, in the presence of a double metal cyanide complex catalyst, to obtain an intermediate polyol; and subjecting ethylene oxide to a ring-opening addition polymerization in an amount of from 1 to 23 mol per 1 mol of the initiator to the intermediate polyol, in the presence of an alkali metal hydroxide as a polymerization catalyst, and a flexible polyurethane foam is produced by using the polyol system solution.Type: GrantFiled: September 30, 2013Date of Patent: June 13, 2017Assignee: Asahi Glass Company, LimitedInventors: Takayuki Sasaki, Takashi Ito, Akio Horie, Chitoshi Suzuki, Takeaki Arai, Masahito Furumi
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Publication number: 20140031443Abstract: To suppress deterioration of mechanical properties of a foam, by using a polyol system solution stored. A polyol system solution is prepared by using a polyether polyol (A1) having a hydroxy value of from 5 to 45 mgKOH/g and an average number of hydroxy groups of from 2 to 8, obtainable by subjecting an alkylene oxide to ring-opening addition polymerization to an initiator, in the presence of a double metal cyanide complex catalyst, to obtain an intermediate polyol; and subjecting ethylene oxide to a ring-opening addition polymerization in an amount of from 1 to 23 mol per 1 mol of the initiator to the intermediate polyol, in the presence of an alkali metal hydroxide as a polymerization catalyst, and a flexible polyurethane foam is produced by using the polyol system solution.Type: ApplicationFiled: September 30, 2013Publication date: January 30, 2014Applicant: Asahi Glass Company, LimitedInventors: Takayuki Sasaki, Takashi Ito, Akio Horie, Chitoshi Suzuki, Takeaki Arai, Masahito Furumi
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Publication number: 20130345331Abstract: If it is attempted to produce a polymer polyol at a high concentration, there will be a problem such that during polymerization of a monomer to form fine polymer particles, particles are likely to aggregate one another to form aggregates, and storage stability of the polymer polyol tends to deteriorate. A method for producing a polymer polyol is presented which comprises polymerizing at least one type of ethylenically unsaturated monomer together with a seed particle dispersion, in a polyol, wherein the seed particle dispersion is one obtained by polymerizing an ethylenically unsaturated monomer in the presence of an ethylenically unsaturated macromonomer, a solvent and a chain transfer agent, and the ethylenically unsaturated macromonomer is a reaction product of a specific polyol, an isocyanate compound and an ethylenically unsaturated monomer having a hydroxy group.Type: ApplicationFiled: August 26, 2013Publication date: December 26, 2013Applicant: ASAHI GLASS COMPANY, LIMITEDInventors: Chitoshi SUZUKI, Tomohiro Hayashi, Kensuke Harada, Takayuki Sasaki, Akio Horie, Takashi Ito
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Patent number: 8445625Abstract: A process for producing a polyether having at least one hydroxy group by subjecting a cyclic monomer to ring-opening addition polymerization to an initiator having a hydroxy group in the presence of a double metal cyanide complex catalyst, comprising the following steps: initial step: supplying the cyclic monomer in an amount of 5 to 20 mass percent of the initiator to a reaction system containing the initiator and the catalyst, to carry out reaction, wherein the reaction system temperature when supply of the cyclic monomer is started is from 120 to 165° C., and the maximum temperature of the reaction system after supply of the cyclic monomer is higher by from 15 to 50° C. than the temperature when supply of the cyclic monomer is started; and polymerization step: supplying the cyclic monomer to the reaction system after the initial step to carry out ring-opening addition polymerization.Type: GrantFiled: March 30, 2012Date of Patent: May 21, 2013Assignee: Asahi Glass Company, LimitedInventors: Chitoshi Suzuki, Takeaki Arai, Masahito Furumi, Hideaki Tanaka, Takayuki Sasaki, Akio Horie
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Patent number: 8324289Abstract: A flexible polyurethane foam excellent in the vibration characteristics and the load-deflection characteristics, a process for producing the flexible polyurethane foam stably and inexpensively, and a seat for an automobile excellent in posture-stability performance and supported feeling with little bottom-hitting feeling, are provided. When a polyoxyalkylene polyol and a polyisocyanate compound are reacted in the presence of a urethane-forming catalyst, a blowing agent and a foam stabilizer, a predetermined amount of a compound of the following formula (1) is used: wherein the average of n is from 13 to 2,100.Type: GrantFiled: May 23, 2007Date of Patent: December 4, 2012Assignee: Asahi Glass Company, LimitedInventors: Takayuki Sasaki, Takashi Ito, Yoshinori Toyota, Akio Horie
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Publication number: 20120202963Abstract: In producing a polyether in the presence of a double metal cyanide complex catalyst, a narrow molecular weight distribution of the polyether can be obtained. Producing a polyether with at least one hydroxy group includes subjecting a cyclic monomer, such as an alkylene oxide, to a ring-opening addition polymerization with an initiator having a hydroxy group, in the presence of a double metal cyanide complex catalyst.Type: ApplicationFiled: March 30, 2012Publication date: August 9, 2012Applicant: Asahi Glass Company, LimitedInventors: Chitoshi SUZUKI, Takeaki Arai, Masahito Furumi, Hideaki Tanaka, Takayuki Sasaki, Akio Horie
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Patent number: 7388036Abstract: A novel flexible polyurethane foam having good vibration characteristics and being excellent in occupant posture stability, is provided. A flexible polyurethane foam obtainable by reacting a high molecular weight polyoxyalkylene polyol or a polymer-dispersed polyol containing fine polymer particles in the high molecular weight polyoxyalkylene polyol, with a polyisocyanate compound in the presence of a catalyst, a blowing agent and a foam stabilizer, characterized in that as at least a part of the foam stabilizer, the following fluorinated compound (F) is used in an amount of from 0.Type: GrantFiled: May 11, 2006Date of Patent: June 17, 2008Assignees: Asahi Glass Company, Limited, NHK Spring Co., Ltd.Inventors: Takayuki Sasaki, Yoshinori Toyota, Akio Horie, Takashi Ito, Satoru Hashimoto, Kunio Asobe
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Publication number: 20070219284Abstract: A flexible polyurethane foam excellent in the vibration characteristics and the load-deflection characteristics, a process for producing the flexible polyurethane foam stably and inexpensively, and a seat for an automobile excellent in posture-stability performance and supported feeling with little bottom-hitting feeling, are provided. When a polyoxyalkylene polyol and a polyisocyanate compound are reacted in the presence of a urethane-forming catalyst, a blowing agent and a foam stabilizer, a predetermined amount of a compound of the following formula (1) is used: wherein the average of n is from 13 to 2,100.Type: ApplicationFiled: May 23, 2007Publication date: September 20, 2007Applicant: ASAHI GLASS CO., LTD.Inventors: Takayuki SASAKI, Takashi Ito, Yoshinori Toyota, Akio Horie
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Publication number: 20060205834Abstract: A novel flexible polyurethane foam having good vibration characteristics and being excellent in occupant posture stability, is provided. A flexible polyurethane foam obtainable by reacting a high molecular weight polyoxyalkylene polyol or a polymer-dispersed polyol containing fine polymer particles in the high molecular weight polyoxyalkylene polyol, with a polyisocyanate compound in the presence of a catalyst, a blowing agent and a foam stabilizer, characterized in that as at least a part of the foam stabilizer, the following fluorinated compound (F) is used in an amount of from 0.Type: ApplicationFiled: May 11, 2006Publication date: September 14, 2006Applicants: ASAHI GLASS COMPANY, LIMITED, NHK SPRING CO., LTD.Inventors: Takayuki Sasaki, Yoshinori Toyota, Akio Horie, Takashi Ito, Satoru Hashimoto, Kunio Asobe
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Patent number: 6815467Abstract: A method for producing a polyoxyalkylene polyol which comprises subjecting propylene oxide and ethylene oxide to ring-opening addition polymerization with an initiator in the presence of a catalyst, wherein the polyoxyalkylene polyol is a polyoxyalkylene polyol obtained by subjecting propylene oxide to ring-opening addition polymerization with an initiator in the presence of a double metal cyanide complex catalyst to form an oxypropylene block chain, subjecting ethylene oxide and propylene oxide to ring-opening addition polymerization randomly to form an oxyalkylene random chain, changing the catalyst and subjecting ethylene oxide to ring-opening addition polymerization in the presence of an alkali metal catalyst to form an oxyethylene block chain, and the polyoxyalkylene polyol is a polyoxyalkylene polyol having a hydroxyl value of from 5 to 56 mgKOH/g, a proportion of an initiator residue of at most 25 mass %, a proportion of the oxypropylene block chain of from 5 to 50 mass %, a total oxyethylene group cType: GrantFiled: July 18, 2002Date of Patent: November 9, 2004Assignee: Asahi Glass Company, LimitedInventors: Yoshinori Toyota, Akio Horie, Hiroshi Wada, Kayoko Sugiyama, Etsuko Akagi
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Patent number: 6653362Abstract: A process for producing a flexible polyurethane foam satisfying low resilience, high vibration absorption and high durability, is presented. A mixture comprising from 95 to 50 mass % of a polyoxyalkylene polyol produced by means of an alkali metal catalyst and from 5 to 50 mass % of a polyoxyalkylene polyol produced by means of a double metal cyanide complex catalyst, is reacted with a polyisocyanate compound in the presence of a catalyst and a blowing agent, to produce a flexible polyurethane foam having a resonance frequency of at most 3.7 Hz, a resonance ratio of at most 3.5 and an impact resilience of at most 70%.Type: GrantFiled: October 8, 2002Date of Patent: November 25, 2003Assignee: Asahi Glass Company, LimitedInventors: Yoshinori Toyota, Hiroshi Wada, Takayuki Sasaki, Akio Horie, Kayoko Sugiyama, Hiromitsu Takeyasu
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Publication number: 20030100801Abstract: A method for producing a polyoxyalkylene polyol which comprises subjecting propylene oxide and ethylene oxide to ring-opening addition polymerization with an initiator in the presence of a catalyst,Type: ApplicationFiled: July 18, 2002Publication date: May 29, 2003Applicant: ASAHI GLASS COMPANY LIMITEDInventors: Yoshinori Toyota, Akio Horie, Hiroshi Wada, Kayoko Sugiyama, Etsuko Akagi
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Publication number: 20030045595Abstract: A process for producing a flexible polyurethane foam satisfying low resilience, high vibration absorption and high durability, is presented. A mixture comprising from 95 to 50 mass % of a polyoxyalkylene polyol produced by means of an alkali metal catalyst and from 5 to 50 mass % of a polyoxyalkylene polyol produced by means of a double metal cyanide complex catalyst, is reacted with a polyisocyanate compound in the presence of a catalyst and a blowing agent, to produce a flexible polyurethane foam having a resonance frequency of at most 3.7 Hz, a resonance ratio of at most 3.5 and an impact resilience of at most 70%.Type: ApplicationFiled: October 8, 2002Publication date: March 6, 2003Applicant: ASAHI GLASS COMPANY LIMITEDInventors: Yoshinori Toyota, Hiroshi Wada, Takayuki Sasaki, Akio Horie, Kayoko Sugiyama, Hiromitsu Takeyasu
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Patent number: 6313060Abstract: A resilient polyurethane foam produced by using a polyether polyol produced by reacting alkylene oxides with a polyhydroxy compound having at least 2 hydroxyl groups as an initiator in the presence of the catalyst for alkylene oxide ring-opening polymerization of the present invention, which is excellent in foam physical properties, vibration characteristics and molding properties.Type: GrantFiled: March 8, 2000Date of Patent: November 6, 2001Assignee: Asahi Glass Company, LimitedInventors: Kayoko Sugiyama, Hiroki Fukuda, Akio Horie, Hiroshi Wada