Patents by Inventor Akira Fujinoki

Akira Fujinoki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20060059948
    Abstract: First of all, there is provided a production process of a synthetic quartz glass which has less impurity, has a high-temperature viscosity characteristic equal to or more than that of a natural quartz glass, and hardly deforms even in a high-temperature environment, and especially a production process of a highly heat resistant synthetic quartz glass which is free from the generation of bubbles and is dense. Secondly, there is provided a highly heat resistant synthetic quartz glass body which is easily obtained by the production process of the present invention, and especially a transparent or black quartz glass body which is free from the generation of bubbles, is dense, has high infrared absorption rate and emission rate, and has an extremely high effect for preventing diffusion of alkali metal. The process is a process of producing a highly heat resistant quartz glass body having an absorption coefficient at 245 nm of 0.
    Type: Application
    Filed: November 28, 2003
    Publication date: March 23, 2006
    Inventors: Tatsuhiro Sato, Takahiro Kaitou, Akira Fujinoki, Toshiyuki Kato, Tohru Segawa, Nobumasa Yoshida
  • Patent number: 7007510
    Abstract: An object of the present invention is to provide an improved blank such that an optical member of a high homogeneity can be obtained therefrom, and to provide a vessel and a heat treatment method for heat-treating a highly uniform synthetic quartz blank. In a first aspect of the invention a special designed blank is provided showing a concave shaped outer surface. In a second aspect of the invention a special designed vessel for heat-treating blanks is provided, whereby the degree of heat emission at the center is set higher than that of the surroundings.
    Type: Grant
    Filed: December 9, 2003
    Date of Patent: March 7, 2006
    Assignees: Heraeus Quarzglas GmbH Co. KG, Shin-Etsu Quartz Products Ltd.
    Inventors: Tetsuji Ueda, Akira Fujinoki, Hiroyuki Nishimura, Martin Trommer, Stefan Ochs
  • Publication number: 20050239626
    Abstract: It is an object of the present invention to provide synthetic quartz glass optical materials suitable for use in YAG of higher order harmonics. The damage threshold value in J/cm2 (energy density at which cracks occur generated by irradiation) is to be considered when synthetic quartz glass material is irradiated with YAG laser of third or higher order harmonics with single pulses or continuously. Regarding a synthetic quartz glass optical material in use for the optical parts constituting the prism and lens used in a laser beam machine, this invention provides a synthetic quartz glass material suitably used for the YAG laser with the third or higher order of harmonic, choosing the following conditions: OH group concentration is in the range of ?1 to ?300 ppm; contained hydrogen molecule concentration is in the range of ?2×1018 to ?2×1019 molecules/cm3; transmittance of ultraviolet rays at 245 nm of wavelength is 99.9% or more; and the fictive temperature is in the range of ?880 to ?990° C.
    Type: Application
    Filed: July 19, 2003
    Publication date: October 27, 2005
    Inventors: Akira Fujinoki, Hiroyuki Nishimura, Kunio Yoshida
  • Patent number: 6887576
    Abstract: An object of the present invention is to provide a quartz glass body, especially a quartz glass jig for plasma reaction in producing semiconductors having excellent resistance against plasma corrosion, particularly, excellent corrosion resistance against F-based gaseous plasma; and a method for producing the same. A body made of quartz glass containing a metallic element and having an improved resistance against plasma corrosion is provided that contains bubbles and crystalline phase at an amount expressed by projected area of less than 100 mm2 per 100 cm3.
    Type: Grant
    Filed: August 22, 2001
    Date of Patent: May 3, 2005
    Assignees: Herseus Quarzglas GmbH & Co. KG, Shin-Etsu Quartz Products Co., Ltd.
    Inventors: Tatsuhiro Sato, Nobumasa Yoshida, Akira Fujinoki, Kyoichi Inaki, Tomoyuki Shirai
  • Patent number: 6810687
    Abstract: In the light of the disadvantages of the prior art technology, an object of the present invention is to provide a method for producing a synthetic quartz glass member for excimer lasers, which comprises, while suppressing the generation of reductive defects which impairs the resistance against laser radiations, incorporating a sufficient amount of hydrogen molecules capable of achieving a high resistance against laser radiation into the quartz glass, yet uniformly incorporating the hydrogen molecules to realize a flat distribution in refractive indices attributed to the distribution in the density of hydrogen molecules. It is also an object of the present invention to provide a synthetic quartz glass member for excimer lasers obtained by the production method above, which yields high resistance against laser radiations and homogeneity.
    Type: Grant
    Filed: February 13, 2002
    Date of Patent: November 2, 2004
    Assignees: Heraeus Quarzglas GmbH & Co. KG., Shin-Etsu Quartz Products Co., Ltd.
    Inventors: Hiroyuki Nishimura, Toru Yokota, Akira Fujinoki
  • Publication number: 20040167010
    Abstract: An object of the present invention is to provide a transparent ceramics which exhibits favorable slope efficiency well comparable to that of a single crystal when employed in solid lasers, yet having a uniform quality and internally free from pores, foreign matters, or granular structures. Another object of the present invention is to provide a production method therefor. The above problems have been overcome by a transparent YAG—ceramics (YAG: Y3Al5O12) the physical properties thereof is improved by doping a metallic element, provided that the concentration of the doped metallic elements is in a range of from 0.1 to 20% by weight, that the concentration of nitrogen is 500 ppm or lower, that said ceramics has pores and foreign matters accounting for less than 100 mm2 per 100 cm3 as expressed by their projected area, and that it has an internal transmittance for visible radiations of 50 %/cm of higher. The metallic element for doping the YAG—ceramic is Nd.
    Type: Application
    Filed: September 29, 2003
    Publication date: August 26, 2004
    Inventors: Tatsuhiro Sato, Nobumasa Yoshida, Akira Fujinoki
  • Patent number: 6761951
    Abstract: A cylindrical, chlorine-free synthetic quartz glass blank of a specific size obtained by homogenizing a synthetic quartz glass ingot having periodic striae along a direction of growth has (a) striae grades in the working and off-axis directions which meet grade A of U.S. military specification MIL-G-174B, (b) average hydroxyl group concentrations in the working and off-axis directions of 700 to 1,000 ppm each, (c) average fictive temperatures in the working and off-axis directions of 850 to 950° C. each, and (d) a refractive index distribution for 633 nm wavelength light in the working direction of at most 1×10−6. The blank has a good transmittance to laser light, undergoes little deterioration when irradiated with laser light, and is particularly suitable for ArF excimer laser-related applications.
    Type: Grant
    Filed: December 11, 2002
    Date of Patent: July 13, 2004
    Assignees: Shin-Etsu Chemical Co., Ltd., Shin-Etsu Quartz Products Co., Ltd.
    Inventors: Hisatoshi Otsuka, Kazuo Shirota, Akira Fujinoki, Hiroyuki Nishimura, Takayuki Shimakawa
  • Publication number: 20040132289
    Abstract: An object of the present invention is to provide a transparent ceramics which exhibits favorable slope efficiency well comparable to that of a single crystal when employed in solid lasers, yet having a uniform quality and internally free from pores, foreign matters, or granular structures. Another object of the present invention is to provide a production method therefor. The above problems have been overcome by a transparent ceramices the physical properties thereof is improved by doping a metallic element, provided that the concentration of the doped metallic elements is in a range of from 0.1 to 20% by weight, that a body of said ceramics has pores and foreign matters accounting for less than 100 mm2 per 100 cm3 as expressed by their projected area, and that is has an internal transmittance for visible radiations of 50%/cm or higher.
    Type: Application
    Filed: September 29, 2003
    Publication date: July 8, 2004
    Inventors: Tatsuhiro Sato, Nobumasa Yoshida, Akira Fujinoki
  • Publication number: 20040112088
    Abstract: An object of the present invention is to provide an improved blank such that an optical member of a high homogeneity can be obtained therefrom, and to provide a vessel and a heat treatment method for heat-treating a highly uniform synthetic quartz blank. In a first aspect of the invention a special designed blank is provided showing a concave shaped outer surface. In a second aspect of the invention a special designed vessel for heat-treating blanks is provided, whereby the degree of heat emission at the center is set higher than that of the surroundings.
    Type: Application
    Filed: December 9, 2003
    Publication date: June 17, 2004
    Inventors: Tetsuji Ueda, Akira Fujinoki, Hiroyuki Nishimura, Martin Trommer, Stefan Ochs
  • Patent number: 6689705
    Abstract: An object of the present invention is to provide a synthetic quartz glass optical material having a high optical transmittance for a radiation 157 nm in wavelength emitted from F2 excimer laser and a high resistance against irradiation of a F2 excimer laser radiation, yet having a uniformity suitable for such a fine patterning using a F2 excimer laser, and to provide an optical member using the same. The problems above are solved by a synthetic quartz glass optical material for F2 excimer lasers having an OH group concentration of 0.5 ppm or lower, a fluorine concentration of 0.1 to 2 mol %, a hydrogen molecule concentration of 5×1016 molecules/cm3 or lower, a difference between the maximum and minimum fluorine concentrations within 20 mol ppm, and a difference between the maximum and minimum refraction indices of 2×10−5 or lower.
    Type: Grant
    Filed: January 29, 2002
    Date of Patent: February 10, 2004
    Assignees: Heraeus Quarzglas GmbH & Co., KG, Shin-Etsu Quartz Products Co., Ltd.
    Inventors: Akira Fujinoki, Hiroyuki Nishimura, Toru Yokota, Yasuyuki Yaginuma, Akira Sato, Tetsuji Ueda
  • Publication number: 20030228119
    Abstract: An object is to provide a method for producing an optical synthetic quartz glass and an optical synthetic glass, having a birefringence of lower than 0.5 nm/cm and having favorable refractive index distribution, yet without lowering the productivity, as well as to provide an annealing furnace suitably used in practicing said method.
    Type: Application
    Filed: December 16, 2002
    Publication date: December 11, 2003
    Inventors: Takayuki Oshima, Akira Fujinoki
  • Publication number: 20030138587
    Abstract: A cylindrical, chlorine-free synthetic quartz glass blank of a specific size obtained by homogenizing a synthetic quartz glass ingot having periodic striae along a direction of growth has (a) striae grades in the working and off-axis directions which meet grade A of U.S. military specification MIL-G-174B, (b) average hydroxyl group concentrations in the working and off-axis directions of 700 to 1,000 ppm each, (c) average fictive temperatures in the working and off-axis directions of 850 to 950° C. each, and (d) a refractive index distribution for 633 nm wavelength light in the working direction of at most 1×10−6. The blank has a good transmittance to laser light, undergoes little deterioration when irradiated with laser light, and is particularly suitable for ArF excimer laser-related applications.
    Type: Application
    Filed: December 11, 2002
    Publication date: July 24, 2003
    Inventors: Hisatoshi Otsuka, Kazuo Shirota, Akira Fujinoki, Hiroyuki Nishimura, Takayuki Shimakawa
  • Publication number: 20030131631
    Abstract: An object of the present invention is to overcome the problems of the prior art technique, and to provide a heat treatment method as well as a heat treatment apparatus capable of heat treating, with higher efficiency, a synthetic quartz glass for optical use having higher homogeneity and higher purity. Another object of the present invention is to provide and a synthetic quartz glass for optical use.
    Type: Application
    Filed: December 6, 2002
    Publication date: July 17, 2003
    Inventors: Tetsuji Ueda, Hiroyuki Nishimura, Akira Fujinoki
  • Patent number: 6578382
    Abstract: A method for heat treating a synthetic quartz glass for optical use in a heating furnace, that comprises covering the surroundings of a synthetic quartz glass body with a SiO2 powder having a mean dissolved hydrogen molecule concentration of 1×1019 molecules/cm3 or higher, and then heat treating the body.
    Type: Grant
    Filed: March 28, 2001
    Date of Patent: June 17, 2003
    Assignees: Heraeus Quarzglas GmbH & Co. KG, Shin-Etsu Quartz Products Co., Ltd.
    Inventors: Tetsuji Ueda, Akira Fujinoki, Hiroyuki Nishimura
  • Publication number: 20030066309
    Abstract: A method for heat treating a synthetic quartz glass for optical use in a heating furnace, that comprises covering the surroundings of a synthetic quartz glass body with a SiO2 powder having a mean dissolved hydrogen molecule concentration of 1×1019 molecules/cm3 or higher, and then heat treating the body.
    Type: Application
    Filed: March 28, 2001
    Publication date: April 10, 2003
    Inventors: Tetsuji Ueda, Akira Fujinoki, Hiroyuki Nishimura
  • Patent number: 6541405
    Abstract: A synthetic quartz glass member having (i) a change of transmittance at 193 nm of up to 0.002 cm−1 as expressed in extinction coefficient when 4×104 shots of ArF excimer laser light are irradiated at 2 mJ/cm2/pulse, (ii) an initial transmittance of at least 99.6% at 193 nm, (iii) a hydrogen molecule content of at least 5×1017 molecules/cm3, (iv) a refractive index amplitude of up to 1×10−6, and (v) a birefringence of up to 1 nm/cm finds use in an excimer laser because it experiences a minimized change of light transmittance.
    Type: Grant
    Filed: July 6, 2000
    Date of Patent: April 1, 2003
    Assignees: Shin-Etsu Chemical Co., Ltd., Shin-Etsu Quartz Products Co. Ltd.
    Inventors: Hisatoshi Otsuka, Kazuo Shirota, Akira Fujinoki
  • Publication number: 20030027705
    Abstract: In the light of the disadvantages of the prior art technology, an object of the present invention is to provide a method for producing a synthetic quartz glass member for excimer lasers, which comprises, while suppressing the generation of reductive defects which impairs the resistance against laser radiations, incorporating a sufficient amount of hydrogen molecules capable of achieving a high resistance against laser radiation into the quartz glass, yet uniformly incorporating the hydrogen molecules to realize a flat distribution in refractive indices attributed to the distribution in the density of hydrogen molecules. It is also an object of the present invention to provide a synthetic quartz glass member for excimer lasers obtained by the production method above, which yields high resistance against laser radiations and homogeneity.
    Type: Application
    Filed: February 13, 2002
    Publication date: February 6, 2003
    Inventors: Hiroyuki Nishimura, Toru Yokota, Akira Fujinoki
  • Patent number: 6508084
    Abstract: A method for producing an optical quartz glass for use in excimer lasers, comprising a step of forming a porous silica preform by depositing silica in a soot-like form formed by flame hydrolysis of a high-purity volatile silicon compound, followed by a step of vitrifying said porous silica preform into transparent glass in an atmosphere containing water vapor and hydrogen, and a vertical type heating furnace for carrying out the production method therein.
    Type: Grant
    Filed: March 17, 2000
    Date of Patent: January 21, 2003
    Assignees: Heraeus Quarzglas GmbH & Co. KG, Shin-Etsu Quartz Products Co., Ltd.
    Inventors: Toru Yokota, Hiroyuki Nishimura, Akira Fujinoki
  • Patent number: 6499315
    Abstract: The present invention relates to a synthetic quartz glass, which is a material for producing an optical member having an excellent excimer laser resistance, and a production method thereof with a good productivity. That is, the synthetic quartz glass produced by vitrifying glass fine particles obtained by flame hydrolysis of an organodisilazane compound directly on a substrate having a birefringence index of 5 nm/cm or less, a refractive index difference (&Dgr;n) of 2×10−6/cm or less, and an ArF saturated absorbance of 0.05/cm or less at a pulse energy density of 100 mJ/cm2/pulse.
    Type: Grant
    Filed: September 28, 2000
    Date of Patent: December 31, 2002
    Assignees: Shin-Etsu Quartz Products Co., Ltd, Shin-Etsu Chemical Co., Ltd.
    Inventors: Hiroyuki Nishimura, Akira Fujinoki, Hisatoshi Otsuka
  • Patent number: 6483639
    Abstract: An optical system for integrated circuit fabrication comprises optical members made of synthetic quartz glass and fluorite, wherein: an optical member disposed in a position through which laser light is transmitted at a high light energy density, is made of single crystal fluorite; and an optical member in a position through which laser light is transmitted at a low light energy density, is made of synthetic quartz glass containing approximately such a hydrogen molecule concentration as can be doped under atmospheric pressure.
    Type: Grant
    Filed: November 25, 1998
    Date of Patent: November 19, 2002
    Assignees: Heraeus Quarzglas GmbH, Shin-Etsu Quartz Products Co, Ltd.
    Inventors: Akira Fujinoki, Hiroyuki Nishimura