Patents by Inventor Akito HASEGAWA

Akito HASEGAWA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240145134
    Abstract: A polymer particle containing magnetic material includes a core and a polymer layer. The core includes magnetic fine particles. The polymer layer is located outside the core and surrounds the core. A shape ratio (Ric) is defined in each of the magnetic fine particles by dividing a diameter (Di) of an inscribed circle of the magnetic fine particle by a diameter (Do) of a circumscribed circle of the magnetic fine particle. The shape ratio (Ric) of the magnetic fine particle is 0.50 or more and 0.94 or less. The diameter (Di) of the magnetic fine particle is 5 nm or more. The diameter (Di) and the shape ratio (Ric) of the magnetic fine particle satisfy a relation formula of Di?9.28×e{circumflex over (?)}(1.17×Ric).
    Type: Application
    Filed: February 27, 2023
    Publication date: May 2, 2024
    Applicant: TDK CORPORATION
    Inventors: Toshiki GUSHI, Kazuhiro YOSHIDOME, Akito HASEGAWA, Isao KANADA
  • Patent number: 11972884
    Abstract: A soft magnetic alloy includes a main component of (Fe(1?(?+?))X1?X2?)(1?(a+b+c+d+e))MaBbPcSidCe. X1 is one or more of Co and Ni. X2 is one or more of Al, Mn, Ag, Zn, Sn, As, Sb, Cu, Cr, Bi, N, O, and rare earth elements. M is one or more of Nb, Hf, Zr, Ta, Mo, W, and V. 0.020?a?0.14 is satisfied. 0.020<b?0.20 is satisfied. 0?d?0.060 is satisfied. ??0 is satisfied. ??0 is satisfied. 0??+??0.50 is satisfied. c and e are within a predetermined range. The soft magnetic alloy has a nanohetero structure or a structure of Fe based nanocrystallines.
    Type: Grant
    Filed: January 10, 2019
    Date of Patent: April 30, 2024
    Assignee: TDK CORPORATION
    Inventors: Kazuhiro Yoshidome, Akihiro Harada, Hiroyuki Matsumoto, Kenji Horino, Akito Hasegawa, Kensuke Ara, Hajime Amano, Masakazu Hosono
  • Publication number: 20240071663
    Abstract: A soft magnetic alloy powder comprises first particles to fifth particles, each having a particle size within a specific range. Among the first particles to the fifth particles, nth particles have an average particle size xn (?m), an average circularity yn, and a variance zn of circularity, where nth is any ordinal number from first to fifth. Points (xn, yn) (n=1 to 5) plotted in an xy plane define an approximate straight line having a slope “my” of ?0.0030 or more. Points (xn, zn) (n=1 to 5) plotted in an xz plane define an approximate straight line having a slope “mz” of 0.00050 or less.
    Type: Application
    Filed: August 30, 2023
    Publication date: February 29, 2024
    Applicant: TDK CORPORATION
    Inventors: Masakazu HOSONO, Kazuhiro YOSHIDOME, Akito HASEGAWA, Yoshiki KAJIURA
  • Publication number: 20240071660
    Abstract: A soft magnetic alloy powder comprises a component having a compositional formula ((Fe(1?(?+?))Co?Ni?)(1??)X1?)(1?(a+b+c+d+e))BaPbSicCdCre in atomic ratio. X1 comprises at least one selected from specific elements. Values of a, b, c, d, e, ?, ?, and ? of the compositional formula satisfy specific ranges. The soft magnetic alloy powder comprises soft magnetic alloy particles including soft magnetic alloy particles having a particle size of (0.95×D90) or more and (1.05×D90) or less. An average Wadell's circularity of the soft magnetic alloy particles having the particle size of (0.95×D90) or more and (1.05×D90) or less is 0.75 or more. A variance of Wadell's circularity of the soft magnetic alloy particles having the particle size of (0.95×D90) or more and (1.05×D90) or less is 0.035 or less.
    Type: Application
    Filed: August 30, 2023
    Publication date: February 29, 2024
    Applicant: TDK CORPORATION
    Inventors: Akito HASEGAWA, Yoshiki KAJIURA, Masakazu HOSONO, Kazuhiro YOSHIDOME
  • Patent number: 11887761
    Abstract: A soft magnetic alloy including an internal area having a soft magnetic type alloy composition including Fe and P (phosphorous), and a P concentrated area existing closer to a surface side than the internal area and having a higher P concentration than in the internal area.
    Type: Grant
    Filed: February 15, 2022
    Date of Patent: January 30, 2024
    Assignee: TDK CORPORATION
    Inventors: Hironobu Kumaoka, Kazuhiro Yoshidome, Hiroyuki Matsumoto, Akito Hasegawa
  • Patent number: 11881338
    Abstract: A soft magnetic alloy comprising an internal area having a soft magnetic type alloy composition including Fe and Co, a Co concentrated area existing closer to a surface side than the internal area and having a higher Co concentration than in the internal area, a SB concentrated area existing closer to the surface side than the Co concentrated area and having a higher concentration of at least one element selected from Si and B than in the internal area, and a Fe concentrated area including Fe existing closer to the surface side than the SB concentrated area; wherein a crystalized area ratio of the SB concentrated area represented by SSBcry/SSB and a crystalized area ratio of the Fe concentrated area represented by SFecry/SFe, satisfy a relation of (SSBcry/SSB)<(SFecry/SFe).
    Type: Grant
    Filed: February 15, 2022
    Date of Patent: January 23, 2024
    Assignee: TDK CORPORATION
    Inventors: Hironobu Kumaoka, Kazuhiro Yoshidome, Akito Hasegawa, Satoko Mori
  • Publication number: 20230386720
    Abstract: An inductor includes a magnetic core portion and a coil portion. The magnetic core portion is a multilayer film in which a nanogranular magnetic film and a soft magnetic alloy film are alternately stacked. The nanogranular magnetic film has a structure in which nano-domains of a first phase are dispersed in a second phase. The first phase contains one or more selected from Fe and Co, and the second phase contains one or more selected from O, N, and F. The volume ratio of the first phase to the total volume of the first phase and the second phase is 60% or less. The soft magnetic alloy film contains one or more selected from Fe and Co. The total amount of Fe, Co, and Ni in the soft magnetic alloy film is 70 at % or more.
    Type: Application
    Filed: May 26, 2023
    Publication date: November 30, 2023
    Applicant: TDK CORPORATION
    Inventors: Hajime AMANO, Kensuke ARA, Kazuhiro YOSHIDOME, Akito HASEGAWA
  • Publication number: 20230339018
    Abstract: A metal magnetic powder includes Co as a main component, and the metal magnetic powder includes metal nanoparticles having a mean particle size (D50) of 1 nm or more and 100 nm or less. Each of the metal nanoparticles includes hcp-Co as a main phase, and the metal magnetic powder includes at least one amphoteric metal.
    Type: Application
    Filed: April 18, 2023
    Publication date: October 26, 2023
    Applicant: TDK CORPORATION
    Inventors: Kyohei TAKAHASHI, Hiroshi ITO, Isao KANADA, Akito HASEGAWA
  • Patent number: 11791077
    Abstract: A soft magnetic alloy including an internal area having a soft magnetic type alloy composition including Fe and Co, a Co concentrated area existing closer to a surface side than the internal area and having a higher Co concentration than in the internal area, and a SB concentrated area existing closer to the surface side than the Co concentrated area and having a higher concentration of at least one element selected from Si and B than in the internal area.
    Type: Grant
    Filed: February 15, 2022
    Date of Patent: October 17, 2023
    Assignee: TDK CORPORATION
    Inventors: Hironobu Kumaoka, Kazuhiro Yoshidome, Akito Hasegawa, Satoko Mori
  • Patent number: 11783974
    Abstract: A soft magnetic alloy comprising a main component having a compositional formula of ((Fe(1?(?+?))X1?X2?)(1?(a+b+c))MaBbCrc)1?dCd, and a sub component including P, S and Ti, wherein X1 is selected from the group Co and Ni, X2 is selected from the group Al, Mn, Ag, Zn, Sn, As, Sb, Bi and rare earth elements, “M” is selected from the group Nb, Hf, Zr, Ta, Mo, W and V, 0.030?a?0.14, 0.005?b?0.20, 0<c?0.040, 0?d?0.040, ??0, ??0, and 0??+??0.50 are satisfied, when soft magnetic alloy is 100 wt %, P is 0.001 to 0.050 wt %, S is 0.001 to 0.050 wt %, and Ti is 0.001 to 0.080 wt %, and when a value obtained by dividing P by S is P/S, then P/S satisfies 0.10?P/S?10.
    Type: Grant
    Filed: January 26, 2018
    Date of Patent: October 10, 2023
    Assignee: TDK CORPORATION
    Inventors: Akihiro Harada, Hiroyuki Matsumoto, Kenji Horino, Kazuhiro Yoshidome, Akito Hasegawa, Hajime Amano, Kensuke Ara, Seigo Tokoro
  • Publication number: 20230268107
    Abstract: A magnetic core, containing metal magnetic powder and resin, in which a content of the metal magnetic powder satisfies 60%?(A1/A2)?90%. The metal magnetic powder includes small particles having the Heywood diameter of 1 ?m or less in the cross section of the magnetic core and large particles having the Heywood diameter of 5 ?m or more and less than 40 ?m. An edge-to-edge distance regarding to a distance between the small particles satisfies 5?((L1av/dav)×100)?70. An edge-to-edge distance regarding to a distance between the small particles and the large particles satisfies 0.02 ?m?L2av?0.13 ?m and ??0.25 ?m.
    Type: Application
    Filed: February 15, 2023
    Publication date: August 24, 2023
    Applicant: TDK CORPORATION
    Inventors: Seigo TOKORO, Kazuhiro YOSHIDOME, Akito HASEGAWA, Nobuhiro OKUDA
  • Publication number: 20230125339
    Abstract: A soft magnetic alloy includes a main body and a surface layer. The main body has a soft magnetic alloy composition including Fe and Co. The surface layer is located on a surface side of the main body. A ratio of Co concentration to a sum of Co concentration and Fe concentration in the surface layer is Co/(Fe+Co). A distribution of Co/(Fe+Co) in a thickness direction of the surface layer includes a local minimum point and one or more local maximum points.
    Type: Application
    Filed: October 17, 2022
    Publication date: April 27, 2023
    Applicant: TDK Corporation
    Inventors: Akito HASEGAWA, Satoko MORI, Kazuhiro YOSHIDOME
  • Publication number: 20230130266
    Abstract: A soft magnetic alloy powder includes a particle body and a surface layer. The particle body comprises a soft magnetic alloy including Fe and Co. The surface layer is located on a surface side of the particle body. The surface layer includes one or more local maximum points of Si concentration and one or more local maximum points of Co concentration. The surface layer satisfies DSi?DCo, in which DSi is a distance from an interface between the particle body and the surface layer to a first Si local maximum point LSimax, and DCo is a distance from the interface to a first Co local maximum point LComax.
    Type: Application
    Filed: October 18, 2022
    Publication date: April 27, 2023
    Applicant: TDK CORPORATION
    Inventors: Akito HASEGAWA, Satoko MORI, Kazuhiro YOSHIDOME
  • Patent number: 11521770
    Abstract: A soft magnetic alloy includes a composition of (Fe(1-(?+?))X1?X2?)(1-(a+b+c+d+e+f+g))MaTibBcPdSieSfCg. X1 is one or more of Co and Ni. X2 is one or more of Al, Mn, Ag, Zn, Sn, As, Sb, Cu, Cr, Bi, N, O, and rare earth elements. M is one or more of Nb, Hf, Zr, Ta, Mo, W, and V. 0.020?a+b?0.140, 0.001?b?0.140, 0.020<c?0.200, 0.010?d?0.150, 0?e?0.060, a?0, f?0, g?0, a+b+c+d+e+f+g<1, ??0, ??0, and 0??+??0.50 are satisfied. The soft magnetic alloy has a nanohetero structure or a structure of Fe-based nanocrystalline.
    Type: Grant
    Filed: June 4, 2019
    Date of Patent: December 6, 2022
    Assignee: TDK CORPORATION
    Inventors: Kazuhiro Yoshidome, Hiroyuki Matsumoto, Kenji Horino, Hajime Amano, Akito Hasegawa
  • Publication number: 20220380875
    Abstract: A soft magnetic alloy and the like which simultaneously satisfy a high saturation magnetic flux density Bs and a high corrosion resistance. A soft magnetic alloy includes Mn and a component expressed by a compositional formula of ((Fe(1?(?+?))Co?Ni?)1??X1?)(1?(a+b+c+d+e))BaPbSicCdCre (atomic ratio). X1 is one or more selected from Ti, Zr, Hf, Nb, Ta, Mo, W, Al, Ga, Ag, Zn, S, Ca, Mg, V, Sn, As, Sb, Bi, N, O, Au, Cu, rare earth elements, and platinum group elements. Further, a to e and ? to ? are within predetermined ranges. Mn amount f (at %) is within a range of 0.002?f<3.0. The soft magnetic alloy satisfies a corrosion potential of ?630 mV or more and ?50 mV or less and a corrosion current density of 0.3 ?A/cm2 or more and 45 ?A/cm2 or less.
    Type: Application
    Filed: May 13, 2021
    Publication date: December 1, 2022
    Applicant: TDK CORPORATION
    Inventors: Kazuhiro YOSHIDOME, Hiroyuki MATSUMOTO, Akito HASEGAWA, Hironobu KUMAOKA
  • Patent number: 11508502
    Abstract: A soft magnetic alloy or the like combining high saturated magnetic flux density, low coercive force and high magnetic permeability ?? having the composition formula (Fe(1?(?+?))X1?X2?)(1?(a+b+c+d+e))BaSibCcCudMe. X1 is one more elements selected from the group consisting of Co and Ni, X2 is one or more elements selected from the group consisting of Al, Mn, Ag, Zn, Sn, As, Sb, Bi, N, O and rare earth elements, and M is one or more elements selected from the group consisting of Nb, Hf, Zr, Ta, Ti, Mo, W and V. 0.140<a?0.240, 0?b?0.030, 0<c<0.080, 0<d?0.020, 0?e?0.030, ??0, ??0, and 0??+??0.50 are satisfied.
    Type: Grant
    Filed: August 21, 2018
    Date of Patent: November 22, 2022
    Assignee: TDK CORPORATION
    Inventors: Akihiro Harada, Akito Hasegawa, Kazuhiro Yoshidome, Kenji Horino, Hiroyuki Matsumoto
  • Patent number: 11495377
    Abstract: Provided is a soft magnetic alloy which has high saturation flux density and low coercivity and is represented by the compositional formula (Fe(1?(?+?))X1?X2?)(1?(a+b+c+d+e+f))MaPbSicCudX3eBf, wherein X1 is at least one element selected from the group consisting of Co and Ni, X2 is at least one element selected from the group consisting of Ti, V, Mn, Ag, Zn, Al, Sn, As, Sb, Bi, and rare earth elements, X3 is at least one element selected from the group consisting of C and Ge, and M is at least one element selected from the group consisting of Zr, Nb, Hf, Ta, Mo, and W, and wherein 0.030?a?0.120, 0.010?b?0.150, 0?c?0.050, 0?d?0.020, 0?e?0.100, 0?f?0.030, ??0, ??0, and 0??+??0.55.
    Type: Grant
    Filed: February 15, 2019
    Date of Patent: November 8, 2022
    Assignee: TDK CORPORATION
    Inventors: Hajime Amano, Akihiro Harada, Kenji Horino, Hiroyuki Matsumoto, Kazuhiro Yoshidome, Akito Hasegawa, Kensuke Ara, Masakazu Hosono
  • Publication number: 20220328223
    Abstract: A soft magnetic alloy including an internal area having a soft magnetic type alloy composition including Fe and Co, a Co concentrated area existing closer to a surface side than the internal area and having a higher Co concentration than in the internal area, and a Co concentration degree of the Co concentrated area is larger than 1.2.
    Type: Application
    Filed: March 17, 2022
    Publication date: October 13, 2022
    Applicant: TDK CORPORATION
    Inventors: Hironobu KUMAOKA, Kazuhiro YOSHIDOME, Akito HASEGAWA, Satoko MORI
  • Publication number: 20220328222
    Abstract: A soft magnetic alloy including an internal area having a soft magnetic type alloy composition including Fe and Co, a Co concentrated area existing closer to a surface side than the internal area and having a higher Co concentration than in the internal area, and a SB concentrated area existing closer to the surface side than the Co concentrated area and having a higher concentration of at least one element selected from Si and B than in the internal area.
    Type: Application
    Filed: February 15, 2022
    Publication date: October 13, 2022
    Applicant: TDK CORPORATION
    Inventors: Hironobu KUMAOKA, Kazuhiro YOSHIDOME, Akito HASEGAWA, Satoko MORI
  • Publication number: 20220319748
    Abstract: A soft magnetic alloy including an internal area having a soft magnetic type alloy composition including Fe and P (phosphorous), and a P concentrated area existing closer to a surface side than the internal area and having a higher P concentration than in the internal area.
    Type: Application
    Filed: February 15, 2022
    Publication date: October 6, 2022
    Applicant: TDK CORPORATION
    Inventors: Hironobu KUMAOKA, Kazuhiro YOSHIDOME, Hiroyuki MATSUMOTO, Akito HASEGAWA