Patents by Inventor Akiya Kawaue

Akiya Kawaue has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230273521
    Abstract: A chemically amplified positive-type photosensitive composition capable of forming a patterned resist film having a square cross-section of a nonresist portion and good plating liquid resistance, even when forming a thick patterned resist film; a photosensitive dry film including a photosensitive layer consisting of the photosensitive composition; a production method of a substrate having a template for plating using the photosensitive composition; and a production method of a plated article using the substrate having the template formed by the aforementioned method.
    Type: Application
    Filed: July 7, 2021
    Publication date: August 31, 2023
    Inventors: Daisuke OJIMA, Yuta YAMAMOTO, Akiya KAWAUE
  • Publication number: 20230106185
    Abstract: A chemically amplified positive-type photosensitive composition which easily forms a resist pattern having a high resolution, high dimensional controllability and satisfactory cross-sectional rectangularity; a photosensitive dry film which has a photosensitive layer including the chemically amplified positive-type photosensitive composition; a method of manufacturing the photosensitive dry film; a method of manufacturing a patterned resist film using the chemically amplified positive-type photosensitive composition; and an acid diffusion suppressing agent which is to be mixed with the chemically amplified positive-type photosensitive composition. An acid diffusion inhibitor having a specific structure is mixed in the chemically amplified positive photosensitive composition which includes: an acid generator that generates acid due to irradiation with active light rays or radiation; and a resin that has a solubility for alkali that increases as a result of the action of the acid.
    Type: Application
    Filed: December 1, 2020
    Publication date: April 6, 2023
    Inventors: Yasuo MASUDA, Akiya KAWAUE, Kazuaki EBISAWA
  • Publication number: 20230102353
    Abstract: A chemically amplified positive-type photosensitive resin composition with which a resist pattern having a rectangular cross-sectional shape is easily formed, which has satisfactory sensitivity, and which can suppress decomposition of the acid generating agent; a photosensitive dry film having a photosensitive layer including the photosensitive resin composition; a method for producing the photosensitive dry film; a method for producing a patterned resist film using the positive-type photosensitive resin composition; a method for producing a substrate provided with a template using the positive-type photosensitive resin composition; and a method for producing a plated article using the positive-type photosensitive resin composition.
    Type: Application
    Filed: December 1, 2020
    Publication date: March 30, 2023
    Inventors: Yusuke KISHIMOTO, Akiya KAWAUE
  • Patent number: 11474432
    Abstract: A chemically amplified photosensitive composition which forms a resist pattern whose cross-sectional shape is rectangular, and which has a wide depth of focus margin; a photosensitive dry film having a photosensitive layer made from the composition; a method of manufacturing a patterned-resist film using the composition; a method of manufacturing a substrate with a template using the composition; a method of manufacturing a plated article using the substrate with a template; and a novel compound. An acid diffusion suppressing agent having a specific structure is blended into the composition including an acid generator which generates acid upon exposure to an irradiated active ray or radiation.
    Type: Grant
    Filed: December 16, 2019
    Date of Patent: October 18, 2022
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Akiya Kawaue, Yasushi Kuroiwa
  • Publication number: 20220283500
    Abstract: A chemically amplified positive-type photosensitive resin composition in which the acid generator included has excellent solubility in a solvent and with which a resist pattern having excellent mask linearity is easily formed; a photosensitive dry film having a photosensitive layer formed from the composition; a method of manufacturing the photosensitive dry film; a method of manufacturing a patterned resist film using the composition; and a compound and an acid generator which can be added to the composition. The composition includes an acid generator which generates acid when irradiated with an active ray or radiation, and a resin whose solubility in alkali increases under action of an acid.
    Type: Application
    Filed: July 30, 2020
    Publication date: September 8, 2022
    Inventor: Akiya KAWAUE
  • Patent number: 11131927
    Abstract: A chemically amplified positive-type photosensitive resin composition which is highly sensitive and in which it is easy to form a resist pattern whose cross-sectional shape is rectangular, a photosensitive dry film which includes a photosensitive resin layer formed from the composition, a method of manufacturing the photosensitive dry film, a method of manufacturing a patterned resist film using the composition, a method of manufacturing a substrate with a template using the composition and a method of manufacturing a plated article using the substrate with the template. A Lewis acid compound is included in the composition that also includes an acid generator which generates an acid by application of an active ray or radiation, and a resin whose solubility in alkali is increased by action of an acid.
    Type: Grant
    Filed: April 25, 2019
    Date of Patent: September 28, 2021
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Akiya Kawaue, Shota Katayama, Kazuaki Ebisawa
  • Patent number: 11061326
    Abstract: A chemically amplified positive-type photosensitive resin composition capable of suppressing the occurrence of “footing” in which the width of the bottom (the side proximal to the surface of a support) becomes narrower than the top (the side proximal to the surface of a resist layer) in the nonresist portion when a resist pattern serving as a template for a plated article is formed on a metal surface of a substrate having a metal surface using the composition. A mercapto compound having the formula (C) shown below is added to the composition and includes an acid generator which generates acid upon exposure to an irradiated active ray or radiation and a resin the solubility of which in alkali increases under the action of acid: wherein n1, n2, Rc1, and Rc are defined in claim 1.
    Type: Grant
    Filed: September 20, 2018
    Date of Patent: July 13, 2021
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Akiya Kawaue, Yasushi Kuroiwa, Shota Katayama, Kazuaki Ebisawa
  • Patent number: 11022880
    Abstract: A chemically amplified positive-type photosensitive resin composition capable of suppressing the occurrence of “footing” in which the width of the bottom (the side proximal to the surface of a support) becomes narrower than that of the top (the side proximal to the surface of a resist layer) in the nonresist portion; and the generation of development residue when a resist pattern serving as a template for a plated article is formed on a metal surface of a substrate using the photosensitive resin composition. A mercapto compound having a specific structure is included in the photosensitive resin composition, and includes an acid generator which generates acid upon exposure to an irradiated active ray or radiation, and a resin whose solubility in alkali increases under the action of acid.
    Type: Grant
    Filed: October 15, 2018
    Date of Patent: June 1, 2021
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Akiya Kawaue, Yuta Yamamoto, Kazuaki Ebisawa, Yasushi Kuroiwa
  • Patent number: 10995234
    Abstract: A method of producing a structure containing a phase-separated structure, including: a step of using a resin composition for forming a phase-separated structure including a block copolymer and an ion liquid containing a compound (IL) having a cation moiety and an anion moiety to form a BCP layer (3) containing a block copolymer on a substrate (1); and a step of vaporizing at least a part of the compound (IL), and phase-separating the BCP layer (3) to obtain a structure (3?) containing a phase-separated structure.
    Type: Grant
    Filed: September 26, 2017
    Date of Patent: May 4, 2021
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Takahiro Dazai, Hitoshi Yamano, Akiya Kawaue, Ken Miyagi
  • Publication number: 20200209739
    Abstract: A chemically amplified photosensitive composition which forms a resist pattern whose cross-sectional shape is rectangular, and which has a wide depth of focus margin; a photosensitive dry film having a photosensitive layer made from the composition; a method of manufacturing a patterned-resist film using the composition; a method of manufacturing a substrate with a template using the composition; a method of manufacturing a plated article using the substrate with a template; and a novel compound. An acid diffusion suppressing agent having a specific structure is blended into the composition including an acid generator which generates acid upon exposure to an irradiated active ray or radiation.
    Type: Application
    Filed: December 16, 2019
    Publication date: July 2, 2020
    Inventors: Akiya KAWAUE, Yasushi KUROIWA
  • Patent number: 10676636
    Abstract: A method of producing a structure containing a phase-separated structure, the method including: applying a brush composition to a substrate to form a brush layer; forming a layer containing a block copolymer on the brush layer; and phase-separating the layer containing the block copolymer, the brush composition including a resin component (A), the resin component (A) containing a polymeric compound (A1) in which a first polymer block and a second polymer block are bonded to each other through a linking group containing a substrate adhering group.
    Type: Grant
    Filed: March 19, 2018
    Date of Patent: June 9, 2020
    Assignee: TOKYO OHKA KOGYO CO., LTD.
    Inventor: Akiya Kawaue
  • Publication number: 20200142307
    Abstract: A chemically amplified positive-type photosensitive resin composition, a method of manufacturing a patterned resist film using the composition, a method of manufacturing a substrate with a template using the composition, and a method of manufacturing a plated article using the substrate with a template. The resin composition includes an acid generator (A) which generates acid upon exposure to an irradiated active ray or radiation, and a resin (B) whose solubility in alkali increases under an action of acid. The acid generator (A) includes an acid generator (A-1) having a naphthalimide skeleton, and an acid generator (A-2) whose molar absorbance coefficient at a wavelength of 365 nm is lower than that of the acid generator (A-1).
    Type: Application
    Filed: October 31, 2019
    Publication date: May 7, 2020
    Inventors: Aya MOMOZAWA, Yasushi KUROIWA, Yasuo MASUDA, Akiya KAWAUE, Shota KATAYAMA, Kazuaki EBISAWA, Kohei FUKUMOTO
  • Publication number: 20190346765
    Abstract: A chemically amplified positive-type photosensitive resin composition which is highly sensitive and in which it is easy to form a resist pattern whose cross-sectional shape is rectangular, a photosensitive dry film which includes a photosensitive resin layer formed from the composition, a method of manufacturing the photosensitive dry film, a method of manufacturing a patterned resist film using the composition, a method of manufacturing a substrate with a template using the composition and a method of manufacturing a plated article using the substrate with the template. A Lewis acid compound is included in the composition that also includes an acid generator which generates an acid by application of an active ray or radiation, and a resin whose solubility in alkali is increased by action of an acid.
    Type: Application
    Filed: April 25, 2019
    Publication date: November 14, 2019
    Inventors: Akiya KAWAUE, Shota KATAYAMA, Kazuaki EBISAWA
  • Publication number: 20190276698
    Abstract: A method of producing a structure containing a phase-separated structure, including: a step of using a resin composition for forming a phase-separated structure including a block copolymer and an ion liquid containing a compound (IL) having a cation moiety and an anion moiety to form a BCP layer (3) containing a block copolymer on a substrate (1); and a step of vaporizing at least a part of the compound (IL), and phase-separating the BCP layer (3) to obtain a structure (3?) containing a phase-separated structure.
    Type: Application
    Filed: September 26, 2017
    Publication date: September 12, 2019
    Inventors: Takahiro DAZAI, Hitoshi YAMANO, Akiya KAWAUE, Ken MIYAGI
  • Publication number: 20190121233
    Abstract: A chemically amplified positive-type photosensitive resin composition capable of suppressing the occurrence of “footing” in which the width of the bottom (the side proximal to the surface of a support) becomes narrower than that of the top (the side proximal to the surface of a resist layer) in the nonresist portion; and the generation of development residue when a resist pattern serving as a template for a plated article is formed on a metal surface of a substrate using the photosensitive resin composition. A mercapto compound having a specific structure is included in the photosensitive resin composition, and includes an acid generator which generates acid upon exposure to an irradiated active ray or radiation, and a resin whose solubility in alkali increases under the action of acid.
    Type: Application
    Filed: October 15, 2018
    Publication date: April 25, 2019
    Inventors: Akiya KAWAUE, Yuta YAMAMOTO, Kazuaki EBISAWA, Yasushi KUROIWA
  • Publication number: 20190101825
    Abstract: A chemically amplified positive-type photosensitive resin composition capable of suppressing the occurrence of “footing” in which the width of the bottom (the side proximal to the surface of a support) becomes narrower than the top (the side proximal to the surface of a resist layer) in the nonresist portion when a resist pattern serving as a template for a plated article is formed on a metal surface of a substrate having a metal surface using the composition. A mercapto compound with a specific structure is added to the composition and includes an acid generator which generates acid upon exposure to an irradiated active ray or radiation and a resin the solubility of which in alkali increases under the action of acid.
    Type: Application
    Filed: September 20, 2018
    Publication date: April 4, 2019
    Inventors: Akiya KAWAUE, Yasushi KUROIWA, Shota KATAYAMA, Kazuaki EBISAWA
  • Patent number: 10179866
    Abstract: A resin composition for forming a phase-separated structure, including: a block copolymer, and an ion liquid containing a compound (IL) having a cation moiety and an anion moiety, the cation moiety of the compound (IL) having a dipole moment of 3 debye or more.
    Type: Grant
    Filed: February 18, 2016
    Date of Patent: January 15, 2019
    Assignees: TOKYO OHKA KOGYO CO., LTD., THE UNIVERSITY OF CHICAGO
    Inventors: Akiya Kawaue, Takehiro Seshimo, Takaya Maehashi, Tasuku Matsumiya, Ken Miyagi, Hitoshi Yamano, Xuanxuan Chen, Paul Franklin Nealey
  • Patent number: 10100134
    Abstract: A method for manufacturing a polymer compound which has a constituent unit (a10) which includes a hydroxy group and a constituent unit (a1) which includes an acid decomposable group of which a polarity increases due to an effect of an acid, the method including copolymerizing a monomer for deriving a constituent unit (a0) which includes a group which protects a phenolic hydroxyl group or a hydroxy group of a carboxy group with an organic silicon compound and a monomer for deriving the constituent unit (a1) and obtaining a prepolymer which has the constituent unit (a0) and the constituent unit (a1), and selectively deprotecting the constituent unit (a0) by reacting a compound which has a fluoride anion with the prepolymer and obtaining a polymer compound which has the constituent unit (a10) and the constituent unit (a1).
    Type: Grant
    Filed: December 5, 2016
    Date of Patent: October 16, 2018
    Assignee: TOKYO OHKA KOGYO CO., LTD.
    Inventors: Masatoshi Arai, Yoshitaka Komuro, Akiya Kawaue
  • Publication number: 20180273794
    Abstract: A brush composition usable for phase-separation of a layer containing a block copolymer formed on a substrate, the brush composition including a resin component (A), the resin component (A) containing a polymeric compound (A1) in which a first polymer block and a second polymer block are bonded to each other through a linking group containing a substrate adhering group.
    Type: Application
    Filed: March 19, 2018
    Publication date: September 27, 2018
    Inventor: Akiya KAWAUE
  • Patent number: 9914847
    Abstract: A resin composition for forming a phase-separated structure, including: a block copolymer, and an ion liquid containing a compound (IL) having a cation moiety and an anion moiety, the energy of the LUMO of the cation moiety being ?4.5 eV or more, and the energy difference between the LUMO and the HOMO of the cation moiety being 10.0 ev or more, or the Log P value of the anion moiety being 1 to 3.
    Type: Grant
    Filed: June 17, 2016
    Date of Patent: March 13, 2018
    Assignees: TOKYO OHKA KOGYO CO., LTD., THE UNIVERSITY OF CHICAGO
    Inventors: Akiya Kawaue, Takehiro Seshimo, Takaya Maehashi, Tasuku Matsumiya, Ken Miyagi, Hitoshi Yamano, Xuanxuan Chen, Paul Franklin Nealey