Abstract: An engine assembly includes an engine block, a cylinder head coupled to the engine block with a cooling system running through both. The engine block defines a first cylinder bore and a first cylinder cooling jacket at an outer periphery of the first cylinder bore. The cylinder head defines a first port cooling jacket for a first set of ports in communication with the first cylinder bore. The coolant supply is in communication with the first cylinder cooling jacket and the first port cooling jacket. The first port cooling jacket defines a first head coolant flow path in a parallel flow arrangement with a coolant flow path defined by the first cylinder cooling jacket.

Abstract: A system for detecting engine events includes an engine assembly, and an acoustic emission sensor mounted on the engine assembly. A controller has a processor configured to execute stored instructions and is programmed to convert the signal into one or more frequency components, filter the signal with a band pass filter and determine a power value of each of the one or more frequency components within the range of frequencies of the band pass filter. The controller then compares the power value of each of the one or more frequency components to a reference value associated with acoustic emissions in the engine assembly during a baseline engine cycle. The controller adjusts at least one operating parameter of the engine assembly if the power value differs from the reference value by at least a predetermined amount. A corresponding method of controlling an engine assembly is disclosed.

Abstract: An engine assembly includes an engine head defining a block coolant outlet, a head coolant outlet, and a block coolant inlet. The engine assembly further includes a thermal control module coupled to the engine head. The thermal control module includes a support body and a hot coolant gallery supported by the support body. The hot coolant gallery is in fluid communication with the head coolant outlet and the block coolant outlet. The engine assembly also includes a cold coolant gallery supported by the support body. The cold coolant gallery is in fluid communication with the block coolant inlet. The engine assembly additionally includes a bypass conduit fluidly coupled between the hot coolant gallery and the cold coolant gallery. The support body supports the bypass conduit.

Abstract: An engine assembly includes a turbocharger and a fluid conduit. The fluid conduit is thermally coupled to the turbocharger such that the coolant flowing through the fluid conduit can extract heat from the turbocharger. The engine assembly includes a surge tank and an engine head defining a coolant gallery. Further, the engine assembly includes an exhaust manifold integrated with the engine head. The coolant gallery is thermally coupled to the exhaust manifold such that the coolant can extract heat from the exhaust manifold. The engine assembly further includes a coolant manifold in fluid communication with the fluid conduit and the coolant gallery. The coolant manifold defines a venting orifice in fluid communication with the surge tank. Further, the coolant manifold defines a joint passageway in fluid communication with the fluid conduit. Moreover, the coolant manifold defines an interconnection passageway fluidly interconnecting the joint passageway and the coolant gallery.

Abstract: An engine assembly includes a turbocharger and a fluid conduit thermally coupled to the turbocharger such that the coolant flowing through the fluid conduit can extract heat from the turbocharger. The engine assembly further includes an exhaust gas recirculation (EGR) system and a second fluid conduit thermally coupled to the EGR system such that the coolant flowing through the second fluid conduit can extract heat from the EGR system. The engine assembly also includes an engine head defining a coolant gallery extending therethrough. The coolant gallery is in fluid communication with the first fluid conduit and the second fluid conduit. Further, the engine assembly includes an exhaust manifold integrated with the engine head. The coolant gallery is thermally coupled to the exhaust manifold such that the coolant flowing through the coolant gallery can extract heat from the exhaust manifold.

Abstract: An engine assembly includes an oil pan including an oil pan body defining a cavity. The oil pan body includes a dividing wall separating the cavity into a first compartment and a second compartment. The engine assembly further includes a drip tray coupled to the oil pan body. The drip tray is disposed over the second compartment and can direct oil to the first compartment where the oil is warmed up initially in order to minimize the time it takes to heat the oil when the internal combustion engine is warming up. The engine assembly further includes an oil scraper coupled to the oil pan body. The oil scraper is disposed over the drip tray and can scrape oil from a crankshaft.

Abstract: An engine assembly includes an oil pan including an oil pan body defining a cavity. The oil pan body includes a dividing wall separating the cavity into a first compartment and a second compartment. The dividing wall defines a compartment opening extending therethrough, and the compartment opening fluidly interconnects the first compartment and the second compartment. The engine assembly also includes an oil pump at least partially disposed inside the first compartment of the oil pan. The oil pump includes a pump pickup conduit in fluid communication with the first compartment. The engine assembly additionally includes a temperature sensor disposed inside the pump pickup conduit of the oil pump. The temperature sensor can measure the temperature of oil flowing into the oil pump. In other words, the temperature sensor can sense the temperature of the oil pumped in the engine.

Abstract: An engine assembly includes an oil pan having an oil pan body. The oil pan body includes an inner pan surface defining a cavity configured to collect oil and an outer pan surface opposite the inner pan surface. The engine assembly further includes a heat exchanger disposed within the cavity. The heat exchanger is submerged in the oil collected in the cavity of the oil pan and can receive a heat transfer fluid in order to facilitate heat transfer between the oil in the cavity and the heat transfer fluid flowing through the heat exchanger.

Abstract: An engine assembly can heat or cool oil and includes an oil pan. The oil pan includes an oil pan body, and the oil pan body includes an inner pan surface and an outer pan surface opposite the inner pan surface. The inner pan surface defines a cavity configured to collect oil. The oil pan further includes a pan passageway extending through the oil pan body. The pan passageway is disposed between the inner pan surface and the outer pan surface. In addition, the pan passageway is configured to carry a heat transfer fluid in order to transfer heat between the oil disposed in the cavity of the oil pan and the heat transfer fluid.

Abstract: An engine assembly includes an oil pan having an oil pan body. The oil pan body includes an inner pan surface defining a cavity configured to collect oil and an outer pan surface opposite the inner pan surface. Further, the oil pan includes a dividing wall disposed within the cavity and coupled to the oil pan body. The dividing wall divides the cavity into a first compartment and a second compartment. The oil pan defines an opening extending through the dividing wall. A valve is disposed in the opening and can move between an open position and a closed position. When the valve is in the open position, the first compartment is in fluid communication with the second compartment. When the valve is in the closed position, the valve blocks fluid flow between the first compartment and the second compartment via the opening.

Abstract: A system and method of thermal management for an engine are provided. The system includes an engine, an electrical water pump, and a controller. The controller has a processor and tangible, non-transitory memory on which is recorded instructions. Executing the recorded instructions causes the processor to continuously monitor the temperature of the cylinder head and the temperature of the coolant. If the monitored temperatures of the cylinder head and the coolant are below predetermined thresholds, the processor executes a first control action, in which the pump remains off and the coolant remains stagnant. If either of the monitored temperatures of the cylinder head or coolant reaches the respective predetermined threshold, the controller initiates a second control action, which requires the controller to signal the pump to turn on and circulate coolant. The controller then determines the desired operating speed of the electrical water pump based on engine load.

Abstract: A crankshaft for a V8 engine includes first, second, third, fourth, fifth, sixth, seventh and eighth crank pins defined on the crankshaft. The second crank pin is rotationally offset from the first crank pin, the third crank pin is rotationally offset from the first and second crank pins, the fourth crank pin is rotationally offset from the first, second and third crank pins, the fifth crank pin is rotationally offset from the first, second, third and fourth crank pins, and the sixth pin is rotationally offset from the first, second, third, fourth and fifth crank pins. The seventh crank pin is rotationally aligned with the first crank pin and the eighth crank pin is rotationally aligned with the second crank pin.

Abstract: An engine thermal management system for a vehicle having an exhaust gas system and an engine with an integrated exhaust manifold and a method for controlling the same are provided. The engine thermal management system may include a coolant pump, an engine water jacket, and a controller. The engine water jacket expels coolant from an IEM coolant outlet, which is directly cast into the integrated exhaust manifold. The coolant flowing through the engine water jacket and expelled from the IEM coolant outlet is in heat exchange relation with a heated exhaust gas flowing through the exhaust gas system, via an engine cylinder head and an exhaust gas septum, to thereby extract heat therefrom, resulting in a heated coolant, which is expelled from the IEM coolant outlet and selectively routed, by the controller, to one of a heater core, an engine oil heat exchanger, a transmission heat exchanger, and a radiator.

Abstract: A number of variations may include at least one insert that may have a concave surface, a convex surface, a first and second side surface, a top surface, and a bottom surface. The insert may be disposed within the cooling jacket of the engine block and may define a first and a second cooling jacket portion. The insert may allow for fluid communication between the first and second cooling jacket portions.

Abstract: An integrated exhaust manifold for use with an internal combustion engine and dual scroll turbocharger. The integrated exhaust manifold includes a first exhaust passageway fluidly connected between a first pair of piston cylinders and the dual scroll turbocharger for transporting exhaust gas from the first pair of piston cylinders to a first input of dual scroll turbocharger. The integrated exhaust manifold includes a second exhaust passageway fluidly connected between a second pair of piston cylinders and the dual scroll turbocharger for transporting exhaust gas from the second pair of piston cylinders to a second input of the dual scroll turbocharger. The second exhaust passageway is fluidly independent from the first exhaust passageway and the first and second exhaust passageways are positioned to define a septum area therebetween. A cooling system having a septum cooling jacket is use to cool the septum area between the first and second exhaust passageways.

Abstract: A thermal management system and method for split cooling and integrated exhaust manifold applications in an automotive engine is provided. The thermal management system includes a cooling circuit that directs coolant through a plurality of components to warm the engine and passenger compartment efficiently, as well as remove excess heat from the engine and promote a constant operating temperature during vehicle operation. The cooling circuit directs liquid coolant, propelled by a coolant pump, through at least one of an engine block cooling jacket, an engine head cooling jacket, and an integrated exhaust manifold (IEM) cooling jacket, along a variety of cooling paths. The cooling circuit also incorporates a plurality of flow control valves to selectively distribute flow of the liquid coolant between a radiator, an engine heater core, and a return path to the coolant pump.

Abstract: An integrated exhaust manifold for use with an internal combustion engine and dual scroll turbocharger. The integrated exhaust manifold includes a first exhaust passageway fluidly connected between a first pair of piston cylinders and the dual scroll turbocharger for transporting exhaust gas from the first pair of piston cylinders to a first input of dual scroll turbocharger. The integrated exhaust manifold includes a second exhaust passageway fluidly connected between a second pair of piston cylinders and the dual scroll turbocharger for transporting exhaust gas from the second pair of piston cylinders to a second input of the dual scroll turbocharger. The second exhaust passageway is fluidly independent from the first exhaust passageway and the first and second exhaust passageways are positioned to define a septum area therebetween. A cooling system having a septum cooling jacket is use to cool the septum area between the first and second exhaust passageways.

Abstract: A cooling system for an engine having a plurality of piston cylinders. The cooling system can include a liquid coolant source having liquid coolant and a cylinder cooling passage network having an inlet and an outlet for receiving and transmitting the liquid coolant. The cylinder cooling passage network having a plurality of individual upstream fluidic passages each being fluidly coupled to the inlet to directly receive the liquid coolant from the liquid coolant source in parallel flow. The cylinder cooling passage network further having a plurality of cylinder jacket passages each extending about at least a portion of a corresponding one of the plurality of piston cylinders and being positioned immediately adjacent thereto. The cylinder jacket passages are fluidly coupled directly to a corresponding one of the plurality of individual upstream fluidic passages to receive the liquid coolant and transmit the liquid coolant to the outlet for improved cooling performance.

Abstract: A cooling system for an engine having a plurality of piston cylinders. The cooling system can include a liquid coolant source having liquid coolant and a cylinder cooling passage network having an inlet and an outlet for receiving and transmitting the liquid coolant. The cylinder cooling passage network having a plurality of individual upstream fluidic passages each being fluidly coupled to the inlet to directly receive the liquid coolant from the liquid coolant source in parallel flow. The cylinder cooling passage network further having a plurality of cylinder jacket passages each extending about at least a portion of a corresponding one of the plurality of piston cylinders and being positioned immediately adjacent thereto. The cylinder jacket passages are fluidly coupled directly to a corresponding one of the plurality of individual upstream fluidic passages to receive the liquid coolant and transmit the liquid coolant to the outlet for improved cooling performance.

Abstract: An engine assembly includes a coolant pump, an engine structure, a radiator supply feed and a radiator bypass feed. The engine structure defines a first set of cylinders, a first coolant return gallery and a first cooling jacket. The first coolant return gallery extends in a longitudinal direction from a first longitudinal end to a second longitudinal end of the engine structure. The first cooling jacket is in communication with the coolant pump and with the first coolant return gallery. The first coolant return gallery forms a radiator bypass passage providing the coolant fluid to the coolant pump and bypassing the radiator during a first operating condition and forms a radiator supply passage providing the coolant fluid to the radiator during a second operating condition.