Abstract: In accordance with certain embodiments, a spray system is provided with a spray tip including a core tip structure having a first material, wherein the core tip structure includes a liquid passage extending to a liquid exit orifice. The spray tip also includes a wear resistant coating disposed about the core tip structure, wherein the wear resistant coating has a second material relatively harder than the first material.

Abstract: In certain embodiments, a method includes microblasting a spray tip of a spray device to refine spray characteristics of the spray tip. In other embodiments, a method includes outputting a substance from a microblasted output orifice of a spray device to create a spray having characteristics at least partially attributed to a microblast treatment of the microblasted output orifice; and applying the spray onto a surface of a product to create a coating having characteristics at least partially attributed to the microblast treatment.

Abstract: In accordance with certain embodiments, a spray system is provided with a spray tip including a core tip structure having a first material, wherein the core tip structure includes a liquid passage extending to a liquid exit orifice. The spray tip also includes a wear resistant coating disposed about the core tip structure, wherein the wear resistant coating has a second material relatively harder than the first material.

Abstract: A corrosion-resistant coated strap is formed from an elongated metal strap base element having a width and a thickness and defining first and second sides and a pair of edge regions. A coating is applied and cured onto the base element. The coating has a substantially consistent thickness at the first and second sides and at about the edge regions. A method for making the coated strap includes providing a metal strap and conveying the strap through a coating apparatus. A powder is electrostatically applied on the first side of the strap, which covers the first side and the opposing edges. The powder is applied on the second side of the strap, covering the second side and the opposing edges. The powder is melted to form a flowable material and is cured on the strap. The coating method is carried out in an in-line strap manufacturing process.

Abstract: Grey cast iron is inoculated with about 0.40 to 1.50 weight percent copper in order to generate a pearlite surface layer which will prevent undesired outgassing during subsequent high temperature (350° F.) powder coating processing with a hybrid organic powder.

Abstract: A corrosion-resistant coated strap is formed from an elongated metal strap base element having a width and a thickness and defining first and second sides and a pair of edge regions. A coating is applied and cured onto the base element. The coating has a substantially consistent thickness at the first and second sides and at about the edge regions. A method for making the coated strap includes providing a metal strap and conveying the strap through a coating apparatus. A powder is electrostatically applied on the first side of the strap, which covers the first side and the opposing edges. The powder is applied on the second side of the strap, covering the second side and the opposing edges. The powder is melted to form a flowable material and is cured on the strap. The coating method is carried out in an in-line strap manufacturing process.

Abstract: A corrosion-resistant coated strap is formed from an elongated metal strap base element having a width and a thickness and defining first and second sides and a pair of edge regions. A coating is sprayed and cured onto the base element. The coating has a substantially consistent thickness at the first and second sides and at about the edge regions. A method for making the coated strap includes providing a metal strap and conveying the strap through a coating apparatus. A powder is electrostatically applied on the first side of the strap, which covers the first side and the opposing edges. The powder is applied on the second side of the strap, covering the second side and the opposing edges. The powder is melted to form a flowable material and is cured on the strap. The coating method is carried out in an in-line strap manufacturing process.

Abstract: A corrosion-resistant coated strap is formed from an elongated metal strap base element having a width and a thickness and defining first and second sides and a pair of edge regions. A coating is applied and cured onto the base element. The coating has a substantially consistent thickness at the first and second sides and at about the edge regions. A method for making the coated strap includes providing a metal strap and conveying the strap through a coating apparatus. A powder is electrostatically applied on the first side of the strap, which covers the first side and the opposing edges. The powder is applied on the second side of the strap, covering the second side and the opposing edges. The powder is melted to form a flowable material and is cured on the strap. The coating method is carried out in an in-line strap manufacturing process.

Abstract: A corrosion-resistant coated strap is formed from an elongated metal strap base element having a width and a thickness and defining first and second sides and a pair of edge regions. A coating is applied and cured onto the base element. The coating has a substantially consistent thickness at the first and second sides and at about the edge regions. A method for making the coated strap includes providing a metal strap and conveying the strap through a coating apparatus. A powder is electrostatically applied on the first side of the strap, which covers the first side and the opposing edges. The powder is applied on the second side of the strap, covering the second side and the opposing edges. The powder is melted to form a flowable material and is cured on the strap. The coating method is carried out in an in-line strap manufacturing process.