Abstract: A pneumatic radial ply tire includes a pair of beads, a single carcass ply, a tread, and a pair of sidewalls. The pair of beads each has an associated chaffer. The single carcass ply is folded about each bead so as to define a main body portion and a turnup portion associated with each bead. The tread is disposed radially outward from the single carcass ply. The tread has shoulder portions disposed at axial outer edges of the tread. The pair of sidewalls extends radially outward from each chaffer to a location adjacent each shoulder portion. Each sidewall is disposed axially outward of the single carcass ply. Each sidewall includes a first outer layer extending from the chaffer to the shoulder portion and a second inner layer extending from the chaffer to the shoulder portion. The second inner layer is disposed entirely between the single carcass ply and first outer layer. The second inner layer comprises a foamed structure of a rubber composition having a density ranging from 0.1 to 1.0 g/cm3.

Abstract: A pneumatic tire having a tire tread, the tread comprising grooves therein, the grooves forming tread elements, the tread having a radially outer surface and a non-skid tread depth as measured from the radially outer surface of the tread, and a radially innermost surface of the grooves, and one or more sunken grooves located radially inward and below the surface of the unworn tread, the tread comprised of a base tread compound, a radially outer compound, and a radially inner compound, wherein the intersection of the radially outer compound and the radially inner compound is wavy.

Abstract: A mold and molding device for forming a sunken groove in a tire is provided. The molding device includes a thin flexible wire having a desired cross-sectional shape. The wire thickness can range from about 0.5 mm to about 5 mm. The flexible wire is preferably hyperelastic. An optional molding element may be connected to the flexible wire.

Abstract: A mold and molding device for forming a sunken groove in a tire is provided. The molding device includes a thin flexible wire having one or more molded elastomer elements thereon. The flexible wire is preferably hyperelastic and the molded elastomer is preferably silicone rubber.

Abstract: A tire mold and a molding device for forming a sunken groove in a tire are provided. The molding device includes one or more rigid elements joined to a flexible member. The flexible member is formed from a flexible material, preferably a superalloy, or hyperelastic material. The molding device may further comprise a magnet. A portion of the flexible member is positioned in contact with a first surface of a relief forming element of a mold and the rigid element has a mating surface in mating contact with a second surface of the relief forming element. The mold further may further comprise a second relief forming element positioned adjacent the first relief forming element, wherein the rigid element further includes an outer surface in mating contact with a surface of said second relief forming element.

Abstract: A tire mold and a molding device for forming a sunken groove in a tire are provided. The molding device includes one or more rigid elements joined to a flexible member along an attachment point or line on the connecting surface of the rigid element. The flexible member is formed from a flexible material, preferably a superalloy, or hyperelastic material. If multiple rigid elements are utilized, the rigid elements are closely spaced together such that a portion of the opposed walls are in mating contact with an adjacent rigid element.

Abstract: A self-supporting pneumatic tire, capable of continued operation during under-inflation conditions, has at least one insert located in each tire sidewall. Forming the interior surface of the self-supporting tire is a stiffening layer of material having characteristics similar to that of the insert. In the tread region of the tire, and radially inward of the innermost carcass layer, and possibly in the interior bead region of the tire, is a partial inner liner layer of the bromobutyl rubber.

Abstract: A mold and molding device for forming a sunken groove in a tire is provided. The molding device includes a thin flexible wire having a desired cross-sectional shape. The wire thickness can range from about 0.5 mm to about 5 mm. The flexible wire is preferably hyperelastic. An optional molding element may be connected to the flexible wire.

Abstract: A mold and molding device for forming a sunken groove in a tire is provided. The molding device includes a thin flexible wire having one or more molded elastomer elements thereon. The flexible wire is preferably hyperelastic and the molded elastomer is preferably silicone rubber.

Abstract: A tire mold and a molding device for forming a sunken groove in a tire are provided. The molding device includes one or more rigid elements joined to a flexible member. The flexible member is formed from a flexible material, preferably a superalloy, or hyperelastic material. The molding device may further comprise a magnet. A portion of the flexible member is positioned in contact with a first surface of a relief forming element of a mold and the rigid element has a mating surface in mating contact with a second surface of the relief forming element. The mold further may further comprise a second relief forming element positioned adjacent the first relief forming element, wherein the rigid element further includes an outer surface in mating contact with a surface of said second relief forming element.

Abstract: A tire mold and a molding device for forming a sunken groove in a tire are provided. The molding device includes one or more rigid elements joined to a flexible member along an attachment point or line on the connecting surface of the rigid element. The flexible member is formed from a flexible material, preferably a superalloy, or hyperelastic material. If multiple rigid elements are utilized, the rigid elements are closely spaced together such that a portion of the opposed walls are in mating contact with an adjacent rigid element.

Abstract: A pneumatic radial ply tire incorporating a crown reinforcing structure comprises at least one reinforcing hoop located approximately on the equatorial plane and disposed radially inward of the tread and radially outward of the carcass structure. The hoop is surrounded or encased by a layer of elastomeric transition material providing a flexible structural connection between the hoop and the adjacent carcass structure and belt structure. The hoop may have a substantially lenticular shape, or a complex shape with two thickened sections or lobes connected by a thin waist-like section, or a shape and a location that is asymmetric with respect to the equatorial plane of the tire, and may be made by winding a thin strip of material such as UHMWPE in an elastomeric matrix. The hoop may replace the belt structure of the tire.

Abstract: A tire with a changing tread pattern is formed by first forming a tire having a tread, the tread having at least one circumferential or lateral groove. Formed separately is a wearable filler, the wearable filler having a configuration corresponding to at least a portion of the circumferential or lateral groove formed in the tire. After both the tire and the wearable filler have been cured, the wearable filler is located in the radially outer portion of the circumferential or lateral groove or a portion of the circumferential or lateral groove, and secured within the grooves so as to create a groove void radially inward of the wearable filler, the void being exposed upon wear of the tire tread.

Abstract: A tire with a changing tread pattern is formed by first forming a tire having a tread, the tread having at least one circumferential or lateral groove. A wearable filler, having a configuration corresponding to at least a portion of the circumferential or lateral groove formed in the tire, is located in the radially outer portion of the circumferential or lateral groove or a portion of the circumferential or lateral groove, and secured within the grooves so as to create a groove void radially inward of the wearable filler, the void being exposed upon wear of the tire tread.

Abstract: A self-supporting pneumatic tire, capable of continued operation during under-inflation conditions, has at least one insert located in each tire sidewall. Forming the interior surface of the self-supporting tire is a stiffening layer of material having characteristics similar to that of the insert. In the tread region of the tire, and radially inward of the innermost carcass layer, and possibly in the interior bead region of the tire, is a partial inner liner layer of the bromobutyl rubber.

Abstract: A pneumatic radial ply tire (86, 104) having a tread (106), a carcass (96, 108) with two sidewalls (88a, 88b, 116a, 116b), a radial ply structure (98, 110), and a belt structure (103, 117) located radially between the tread and the radial ply structure. Each sidewall is reinforced with at least one wedge insert (89a, 89b, 118a, 118b, 120a, 120b) which comprises alternating regions (90a, 90b, 122a, 122b) of flexible material and layers (91a, 91b, 124a, 124b) of stiffer material. The layer (91a, 91b, 124a, 124b) of stiffer material constrain the lateral expansion of the wedge insert (89a, 89b, 118a, 118b, 120a, 120b) during runflat operation to provide good riding comfort during normal inflation operation and good sidewall reinforcement during runflat operation.

Abstract: A self-supporting pneumatic tire, capable of continued operation during under-inflation conditions, has at least one insert located in each tire sidewall. Forming the interior surface of the self-supporting tire is a stiffening layer of material having characteristics similar to that of the insert. In the tread region of the tire, and radially inward of the innermost carcass layer, and possibly in the interior bead region of the tire, is a partial inner liner layer of the bromobutyl rubber.

Abstract: The tire (70) of the invention incorporates a carcass ply cord material (93) with variable modulus of elasticity to provide an active sidewall structure (82a, 82b). The variable modulus cord material is incorporated in the axially outwardmost ply (90) of a carcass (80) having two plies (88, 90) separated by elastomeric inserts (89a, 89b) in the sidewalls (82a, 82b). The outer ply cord material (93) provides an increased modulus of elasticity with an increase in elongation. The inner ply cords (91) have a modulus that substantially exceeds that of the outer ply cords (93) under normal loads in the inflated mode. Thus, the inner ply (88) dominates the structural response of the sidewalls (82a, 82b) at normal loads in the inflated mode. Under severe sidewall deflection, such as when the tire is uninflated, the outer ply cord (93) is elongated, increasing its modulus of elasticity and thus, shifting the load from the axially inwardmost ply (88) to the axially outwardmost ply (90).

Abstract: The present invention relates to new and novel tire construction and method of making same wherein the uncured elastomeric material that is laid upon the tire building drum during building of the tire preform will not experience substantially meridional stretch which would otherwise cause a decrease in the uniformity of ply thickness during expansion of the preform in the vulcanizing mold.

Abstract: A pneumatic radial ply passenger tire (10) having a tread (12), a casing with two sidewalls (20), two radial plies (38, 40) extending from and wrapped about two annular beads (26) and a belt reinforcement structure (36) located radially between the tread and the plies. Inner ply (38) is reinforced with essentially inextensible metal cords and is designed to carry a compressive load during runflat operation. Outer ply (40) is reinforced with organic-fiber cords designed to withstand tensile stresses during runflat operation. A circumferentially deployed insert (42) is disposed between the inner and outer radial plies (38, 40) in each sidewall (20) adjacent to the shoulder of the tread. The metal cords (41) of inner ply (38) have compressive-load-hearing capacity which reduces the mass of the insert material (42). The metal cords (41) also have thermal conductivity properties that dissipate heat buildup from both ply (38) and insert (42).