Patents by Inventor Alan D. Brodie

Alan D. Brodie has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240014000
    Abstract: A miniature electron optical column apparatus is disclosed. The apparatus may include a set of electron-optical elements configured to direct a primary electron beam to a sample. The set of electron-optical elements may include an objective lens. The apparatus may also include a deflection sub-system. The deflection sub-system may include one or more pre-lens deflectors positioned between an electron beam source and the objective lens. The deflection sub-system may also include a post-lens deflector positioned between the objective lens and the sample. The deflection sub-system may also include a post-lens miniature optical element positioned between the objective lens and the sample.
    Type: Application
    Filed: July 11, 2022
    Publication date: January 11, 2024
    Inventors: Alan D. Brodie, Lawrence P. Muray, John Gerling
  • Patent number: 11495428
    Abstract: A photocathode emitter can include a transparent substrate, a photocathode layer, and a plasmonic structure array disposed between the transparent substrate and the photocathode layer. The plasmonic structure can serve as a spot-confining structure and an electrical underlayer for biasing the photocathode. The plasmonic structure can confine the incident light at subwavelength sizes.
    Type: Grant
    Filed: February 13, 2020
    Date of Patent: November 8, 2022
    Assignee: KLA CORPORATION
    Inventors: Katerina Ioakeimidi, Gildardo R. Delgado, Frances Hill, Gary V. Lopez Lopez, Miguel A. Gonzalez, Alan D. Brodie
  • Patent number: 11410830
    Abstract: A system is disclosed. In one embodiment, the system includes a scanning electron microscopy sub-system including an electron source configured to generate an electron beam and an electron-optical assembly including one or more electron-optical elements configured to direct the electron beam to the specimen. In another embodiment, the system includes one or more grounding paths coupled to the specimen, the one or more grounding paths configured to generate one or more transmission signals based on one or more received electron beam-induced transmission currents. In another embodiment, the system includes a controller configured to: generate control signals configured to cause the scanning electron microscopy sub-system to scan the portion of the electron beam across a portion of the specimen; receive the transmission signals via the one or more grounding paths; and generate transmission current images based on the transmission signals.
    Type: Grant
    Filed: May 23, 2019
    Date of Patent: August 9, 2022
    Assignee: KLA Corporation
    Inventors: Hong Xiao, Lawrence Muray, Nick Petrone, John Gerling, Abdurrahman Sezginer, Alan D. Brodie, Kuljit Virk, Qiang Q. Zhang, Grace Hsiu-Ling Chen
  • Patent number: 11373838
    Abstract: A multi-beam electron source is disclosed. The multi-beam source includes an electron source, a grid lens assembly, and a multi-lens array assembly. The multi-lens array assembly includes a set of lenses disposed across a substrate. The grid lens assembly is configured to cause a primary electron beam from the electron beam source to land on the multi-lens array assembly telecentrically. The multi-lens array assembly is configured to split the electron beam from the electron beam source into a plurality of primary electron beams. The grid lens assembly includes a first lens element and a second lens element, wherein the first lens element and the second lens element are separated by a gap of a selected distance. The grid lens assembly further includes a grid element including a set of apertures, wherein the grid element is disposed within the gap between the first lens element and the second lens element.
    Type: Grant
    Filed: October 17, 2018
    Date of Patent: June 28, 2022
    Assignee: KLA Corporation
    Inventor: Alan D. Brodie
  • Patent number: 11239048
    Abstract: An electron beam inspection system is disclosed, in accordance with one or more embodiments of the present disclosure. The inspection system may include an electron beam source configured to generate one or more primary electron beams. The inspection system may also include an electron-optical column including a set of electron-optical elements configured to direct the one or more primary electron beams to a sample. The inspection system may further include a detection assembly comprising: a scintillator substrate configured to collect electrons emanating from the sample, the scintillator substrate configured to generate optical radiation in response to the collected electrons; one or more light guides; one or more reflective surfaces configured to receive the optical radiation and direct the optical radiation along the one or more light guides; and one or more detectors configured to receive the optical radiation from the light guide.
    Type: Grant
    Filed: March 9, 2020
    Date of Patent: February 1, 2022
    Assignee: KLA Corporation
    Inventors: Alan D. Brodie, Lawrence P. Muray, John Fielden
  • Publication number: 20210280386
    Abstract: An electron beam inspection system is disclosed, in accordance with one or more embodiments of the present disclosure. The inspection system may include an electron beam source configured to generate one or more primary electron beams. The inspection system may also include an electron-optical column including a set of electron-optical elements configured to direct the one or more primary electron beams to a sample. The inspection system may further include a detection assembly comprising: a scintillator substrate configured to collect electrons emanating from the sample, the scintillator substrate configured to generate optical radiation in response to the collected electrons; one or more light guides; one or more reflective surfaces configured to receive the optical radiation and direct the optical radiation along the one or more light guides; and one or more detectors configured to receive the optical radiation from the light guide.
    Type: Application
    Filed: March 9, 2020
    Publication date: September 9, 2021
    Inventors: Alan D. Brodie, Lawrence P. Muray, John Fielden
  • Publication number: 20200266019
    Abstract: A photocathode emitter can include a transparent substrate, a photocathode layer, and a plasmonic structure array disposed between the transparent substrate and the photocathode layer. The plasmonic structure can serve as a spot-confining structure and an electrical underlayer for biasing the photocathode. The plasmonic structure can confine the incident light at subwavelength sizes.
    Type: Application
    Filed: February 13, 2020
    Publication date: August 20, 2020
    Inventors: Katerina Ioakeimidi, Gildardo R. Delgado, Frances Hill, Gary V. Lopez Lopez, Miguel A. Gonzalez, Alan D. Brodie
  • Publication number: 20200126752
    Abstract: A multi-beam electron source is disclosed. The multi-beam source includes an electron source, a grid lens assembly, and a multi-lens array assembly. The multi-lens array assembly includes a set of lenses disposed across a substrate. The grid lens assembly is configured to cause a primary electron beam from the electron beam source to land on the multi-lens array assembly telecentrically. The multi-lens array assembly is configured to split the electron beam from the electron beam source into a plurality of primary electron beams. The grid lens assembly includes a first lens element and a second lens element, wherein the first lens element and the second lens element are separated by a gap of a selected distance. The grid lens assembly further includes a grid element including a set of apertures, wherein the grid element is disposed within the gap between the first lens element and the second lens element.
    Type: Application
    Filed: October 17, 2018
    Publication date: April 23, 2020
    Inventor: Alan D. Brodie
  • Patent number: 10497536
    Abstract: A multi-beam scanning electron microscopy (SEM) system is disclosed. The system includes an electron beam source configured to generate a source electron beam. The system includes a set of electron-optical elements configured to generate a flood electron beam from the source electron beam. The system includes a multi-beam lens array with a plurality of electron-optical pathways configured to split the flood electron beam into a plurality of primary electron beams, and a plurality of electrically-charged array layers configured to adjust at least some of the plurality of primary electron beams. The system includes a set of electron-optical elements configured to direct at least some of the plurality of primary electron beams onto a surface of a sample secured by a stage. The system includes a detector array configured to detect a plurality of electrons emanated from the surface of the sample in response to the plurality of primary electron beams.
    Type: Grant
    Filed: July 10, 2017
    Date of Patent: December 3, 2019
    Assignee: Rockwell Collins, Inc.
    Inventor: Alan D. Brodie
  • Publication number: 20190227010
    Abstract: A multi-beam metrology system includes an illumination source configured to generate a beam array, an illumination sub-system to direct the beam array to a sample at an array of measurement locations, an imaging sub-system to image the array of measurement locations as an array of imaged spots in a detection plane, and a detection assembly to generate detection signal channels associated with each of the imaged spots. The detection assembly includes an array of detection elements configured to receive the imaged spots with separate detection elements, and one or more position detectors to measure positions of the imaged spots in the detection plane. The detection assembly further generates feedback signals for the imaging sub-system based on the measured positions of the imaged spots to adjust the positions of one or more of the imaged spots in the detection plane to maintain alignment of the array of detection elements.
    Type: Application
    Filed: January 25, 2018
    Publication date: July 25, 2019
    Inventors: Alan D. Brodie, Christopher Sears
  • Patent number: 10338013
    Abstract: A multi-beam metrology system includes an illumination source configured to generate a beam array, an illumination sub-system to direct the beam array to a sample at an array of measurement locations, an imaging sub-system to image the array of measurement locations as an array of imaged spots in a detection plane, and a detection assembly to generate detection signal channels associated with each of the imaged spots. The detection assembly includes an array of detection elements configured to receive the imaged spots with separate detection elements, and one or more position detectors to measure positions of the imaged spots in the detection plane. The detection assembly further generates feedback signals for the imaging sub-system based on the measured positions of the imaged spots to adjust the positions of one or more of the imaged spots in the detection plane to maintain alignment of the array of detection elements.
    Type: Grant
    Filed: January 25, 2018
    Date of Patent: July 2, 2019
    Assignee: KLA-Tencor Corporation
    Inventors: Alan D. Brodie, Christopher Sears
  • Patent number: 10242839
    Abstract: Performance of a multi-electron-beam system can be improved by reducing Coulomb effects in the illumination path of a multi-beam inspection system. A beam-limiting aperture with multiple holes can be positioned between an electron beam source and a multi-lens array, such as in a field-free region. The beam-limiting aperture is configured to reduce Coulomb interactions between the electron beam source and the multi-lens array. An electron beam system with the beam-limiting aperture can be used in a scanning electron microscope.
    Type: Grant
    Filed: May 5, 2017
    Date of Patent: March 26, 2019
    Assignee: KLA-Tencor Corporation
    Inventor: Alan D. Brodie
  • Publication number: 20180323034
    Abstract: Performance of a multi-electron-beam system can be improved by reducing Coulomb effects in the illumination path of a multi-beam inspection system. A beam-limiting aperture with multiple holes can be positioned between an electron beam source and a multi-lens array, such as in a field-free region. The beam-limiting aperture is configured to reduce Coulomb interactions between the electron beam source and the multi-lens array. An electron beam system with the beam-limiting aperture can be used in a scanning electron microscope.
    Type: Application
    Filed: May 5, 2017
    Publication date: November 8, 2018
    Inventor: Alan D. Brodie
  • Patent number: 10072334
    Abstract: A digital pattern generator has a MEMS substrate with a plurality of doping layers and a plurality of insulating layers between respective doping layers. A plurality of lenslets are formed as holes through the substrate. A charge drain coating is applied to the inner surfaces of the lenslets. The charge drain coating drains electrons that come into contact with the charge drain coating so that the performance of the digital pattern generator will not be hindered by electron charge build-up. The charge drain coating includes a doping material that coalesces into clusters that are embedded within a high dielectric insulating material.
    Type: Grant
    Filed: October 17, 2017
    Date of Patent: September 11, 2018
    Assignees: KLA-Tencor Corporation, UChicago Argonne LLC
    Inventors: William M. Tong, Alan D. Brodie, Jeffrey Elam, Anil Mane
  • Publication number: 20180068825
    Abstract: A multi-beam scanning electron microscopy (SEM) system is disclosed. The system includes an electron beam source configured to generate a source electron beam. The system includes a set of electron-optical elements configured to generate a flood electron beam from the source electron beam. The system includes a multi-beam lens array with a plurality of electron-optical pathways configured to split the flood electron beam into a plurality of primary electron beams, and a plurality of electrically-charged array layers configured to adjust at least some of the plurality of primary electron beams. The system includes a set of electron-optical elements configured to direct at least some of the plurality of primary electron beams onto a surface of a sample secured by a stage. The system includes a detector array configured to detect a plurality of electrons emanated from the surface of the sample in response to the plurality of primary electron beams.
    Type: Application
    Filed: July 10, 2017
    Publication date: March 8, 2018
    Inventor: Alan D. Brodie
  • Publication number: 20180037993
    Abstract: A digital pattern generator has a MEMS substrate with a plurality of doping layers and a plurality of insulating layers between respective doping layers. A plurality of lenslets are formed as holes through the substrate. A charge drain coating is applied to the inner surfaces of the lenslets. The charge drain coating drains electrons that come into contact with the charge drain coating so that the performance of the digital pattern generator will not be hindered by electron charge build-up. The charge drain coating includes a doping material that coalesces into clusters that are embedded within a high dielectric insulating material.
    Type: Application
    Filed: October 17, 2017
    Publication date: February 8, 2018
    Inventors: William M. Tong, Alan D. Brodie, Jeffrey Elam, Anil Mane
  • Patent number: 9824851
    Abstract: A system and method associated with a charge drain coating are disclosed. The charge drain coating may be applied to surfaces of an electron-optical device to drain electrons that come into contact with the charge drain coating so that the performance of the electron-optical device will not be hindered by electron charge build-up. The charge drain coating may include a doping material that coalesces into clusters that are embedded within a high dielectric insulating material. The charge drain coating may be deposited onto the inner surfaces of lenslets of the electron-optical device.
    Type: Grant
    Filed: October 11, 2013
    Date of Patent: November 21, 2017
    Inventors: William M. Tong, Alan D. Brodie, Jeffrey Elam, Anil Mane
  • Patent number: 9715995
    Abstract: One embodiment relates to an apparatus for electron beam lithography. The apparatus includes an array of cold cathode electron sources for generating an array of electron beams, and driver circuitry underlying the array of electron sources. The driver circuitry is configured to selectively blank individual electron beams so as to create a patterned array of electron beams. The apparatus further includes an imaging system configured to focus and demagnify the patterned array of electron beams and a movable stage for holding a target substrate. The movable stage is configured to translate the target substrate under the patterned array of electron beams. A computer may be configured to send drive signals to the driver circuitry to cause a pattern to be written onto the target substrate to roll across the array in synchronization with the translation of the target substrate. Other embodiments, aspects and feature are also disclosed.
    Type: Grant
    Filed: November 14, 2014
    Date of Patent: July 25, 2017
    Assignee: KLA-Tencor Corporation
    Inventors: Keith Standiford, Alan D. Brodie, Paul F. Petric
  • Publication number: 20160358742
    Abstract: A system and method associated with a charge drain coating are disclosed. The charge drain coating may be applied to surfaces of an electron-optical device to drain electrons that come into contact with the charge drain coating so that the performance of the electron-optical device will not be hindered by electron charge build-up. The charge drain coating may include a doping material that coalesces into clusters that are embedded within a high dielectric insulating material. The charge drain coating may be deposited onto the inner surfaces of lenslets of the electron-optical device.
    Type: Application
    Filed: October 11, 2013
    Publication date: December 8, 2016
    Inventors: William M. Tong, Alan D. Brodie, Jeffrey Elam, Anil Mane
  • Patent number: 9214344
    Abstract: One embodiment relates to a pillar-supported array of micro electron lenses. The micro-lens array includes a base layer on a substrate, the base layer including an array of base electrode pads and an insulating border surrounding the base electrode pads so as to electrically isolate the base electrode pads from each other. The micro-lens array further includes an array of lens holes aligned with the array of base electrode pads and one or more stacked electrode layers having openings aligned with the array of lens holes. The micro-lens array further includes one or more layers of insulating pillars, each layer of insulating pillars supporting a stacked electrode layer. Another embodiment relates to a method of fabricating a pillar-supported array of micro electron lenses. Other embodiments, aspects and features are also disclosed.
    Type: Grant
    Filed: June 5, 2014
    Date of Patent: December 15, 2015
    Assignee: KLA-Tencor Corporation
    Inventors: Alan D. Brodie, Yehiel Gotkis, Allen Carroll, Leonid Baranov