Abstract: Disclosed is an expansion assembly and method to expand tubulars. In embodiments, an expansion assembly for disposition in a wellbore includes an expandable tubular and an expansion tool that has a swage and a thruster. In addition, the expansion tool has a front anchor assembly that has a front anchor having an open position providing an anchoring relationship with the internal wall and a closed position providing the front anchor with a diameter less than an internal diameter of the expandable tubular. The front anchor assembly also has a sensor positioned on an opposing side of the front anchor from the expansion swage providing that while the sensor is positioned inside the internal wall the front anchor may be in an open position or in a closed position while upon exit of the sensor from the end portion the sensor brings the front anchor in a permanently closed position.

Abstract: An expansion assembly and method expand tubulars. In one embodiment, an expansion assembly for disposition in a wellbore includes an expandable tubular. The expansion assembly also includes an expansion tool. The expansion tool has an expansion swage and a thruster. In addition, the expansion tool has a front anchor assembly. The front anchor assembly has a front anchor having an open position providing an anchoring relationship with the internal wall and a closed position providing the front anchor with a diameter less than an internal diameter of the expandable tubular. The front anchor assembly also has a sensor positioned on an opposing side of the front anchor from the expansion swage providing that while the sensor is positioned inside the internal wall the front anchor may be in an open position or in a closed position while upon exit of the sensor from the end portion the sensor brings the front anchor in a permanently closed position.

Abstract: A tubular is an expandable compliant anchoring and sealing tubular. In one embodiment, the expandable complaint anchoring and sealing tubular is located on a cladding string, a liner hanger, a packer or a bridge plug. The expandable compliant anchoring and sealing tubular has grooves and protrusions both on external and internal surfaces of the tubular with external protrusions positioned against internal grooves and internal protrusions against external grooves in a radial direction. Upon radial expansion of the expandable compliant anchoring and sealing tubular, the external protrusions may be disposed in high interference contact with the surrounding casing or wellbore providing an anchoring and sealing relationship. This tubular configuration may be used when precise internal diameter of the surrounding casing or wellbore is unknown. The expandable compliant anchoring and sealing tubular may provide dimensional adjustability by bending of the groove spans in a radial direction.

Abstract: A flow activated valve includes an outer body and a piston disposed in an inner cavity of the outer body. The flow activated valve also includes one or more fluid passage exits in the outer body and one or more piston fluid passages in the piston. The one or more fluid passage exits and the one or more piston fluid passages allow fluid flow out of the valve. The flow activated valve also includes a flow restriction member disposed in a piston inner cavity. In addition, the flow activated valve includes a shear member disposed in the outer body, and a bias member disposed in an inner cavity of the outer body. The flow activated valve further includes a position control member disposed in the piston and a sealing member.

Abstract: Systems, apparatus and well intervention methods are described. Tubular member radial expansion apparatus includes a support member having forward and rearward ends; a drive unit and an expansion member disposed on the support member providing force for propelling the expansion member through an expandable tubular and expanding it, the drive unit disposed rearward of the expansion member; front and rear anchors disposed on the support member for engaging the expandable tubular's ID to provide reaction forces to propagate the expansion member through the expandable tubular, the rear anchor positioned behind the drive unit and providing its reaction force after the front anchor has exited the expandable tubular; a casing lock disposed on the support member and positioned between the expansion member and the front anchor, securing the expandable tubular to the support member during running-in-hole (RIH); and a valve attached to the forward end of the expandable tubular.

Abstract: A flow activated valve includes an outer body and a piston disposed in an inner cavity of the outer body. The flow activated valve also includes one or more fluid passage exits in the outer body and one or more piston fluid passages in the piston. The one or more fluid passage exits and the one or more piston fluid passages allow fluid flow out of the valve. The flow activated valve also includes a flow restriction member disposed in a piston inner cavity. In addition, the flow activated valve includes a shear member disposed in the outer body, and a bias member disposed in an inner cavity of the outer body. The flow activated valve further includes a position control member disposed in the piston and a sealing member.