Patents by Inventor Alexander John MacGregor

Alexander John MacGregor has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11619107
    Abstract: A rotating control device includes a bowl housing with an inner aperture to receive a seal and bearing assembly. A plurality of hydraulically-actuated fail-last-position latching assemblies are disposed about an outer surface of the bowl housing to controllably extend a plurality of piston-driven dogs radially into a groove of the seal and bearing assembly. The seal and bearing assembly includes a housing, a mandrel disposed within an inner aperture of the housing, a first interference-fit sealing element attached to a bottom distal end of the mandrel, a plurality of tapered-thrust bearings indirectly mounted to the housing, a preload spacer disposed between top and bottom tapered-thrust bearings, a plurality of jam nuts to adjust a preload of the tapered-thrust bearings, and a lower seal carrier attached to the seal and bearing housing comprising a plurality of dynamic sealing elements that contact the mandrel.
    Type: Grant
    Filed: January 3, 2022
    Date of Patent: April 4, 2023
    Assignee: Grant Prideco, Inc.
    Inventors: Justin Fraczek, Shawn Paul McClosky, George James Michaud, Alexander John MacGregor, Fukun Lai
  • Patent number: 11339619
    Abstract: A seal and bearing includes a seal and bearing housing, a rotatable mandrel disposed within an inner aperture of the seal and bearing housing, an upper seal carrier attached to a top side of the seal and bearing housing having a dynamic sealing element that contacts the rotatable mandrel, a plurality of tapered-thrust bearings to facilitate rotation of the rotatable mandrel including top tapered-thrust bearings indirectly mounted at a positive offset angle from a perpendicular line to a longitudinal axis of the rotating control device and bottom tapered-thrust bearings indirectly mounted at a negative offset angle from the perpendicular line to the longitudinal axis of the rotating control device, a preload spacer disposed between the top and bottom tapered-thrust bearings, and a lower seal carrier attached to a bottom side of the seal and bearing housing having a plurality of removable seal carrier trays.
    Type: Grant
    Filed: March 25, 2021
    Date of Patent: May 24, 2022
    Assignee: AMERIFORGE GROUP INC.
    Inventors: Justin Fraczek, Shawn Paul McClosky, George James Michaud, Alexander John MacGregor, Fukun Lai
  • Publication number: 20220120156
    Abstract: A rotating control device includes a bowl housing with an inner aperture to receive a seal and bearing assembly. A plurality of hydraulically-actuated fail-last-position latching assemblies are disposed about an outer surface of the bowl housing to controllably extend a plurality of piston-driven dogs radially into a groove of the seal and bearing assembly. The seal and bearing assembly includes a housing, a mandrel disposed within an inner aperture of the housing, a first interference-fit sealing element attached to a bottom distal end of the mandrel, a plurality of tapered-thrust bearings indirectly mounted to the housing, a preload spacer disposed between top and bottom tapered-thrust bearings, a plurality of jam nuts to adjust a preload of the tapered-thrust bearings, and a lower seal carrier attached to the seal and bearing housing comprising a plurality of dynamic sealing elements that contact the mandrel.
    Type: Application
    Filed: January 3, 2022
    Publication date: April 21, 2022
    Inventors: Justin Fraczek, Shawn Paul McClosky, George James Michaud, Alexander John MacGregor, Fukun Lai
  • Patent number: 11306550
    Abstract: A method of seal condition monitoring may determine the state of the annular seal, the state of one or more sealing elements, take actions to maintain the annular seal as one or more sealing elements transition from new to worn, and provide advance notice of the impending failure of one or more sealing elements so as to avoid a catastrophic annular seal failure while the marine riser is pressurized. Advantageously, operations may be conducted proactively rather than reactively, and one or more sealing elements may be replaced well in advance of failure, but potentially later than a conventional maintenance schedule would dictate. The one or more failing sealing elements may be proactively replaced without depressurizing the marine riser, prior to seal failure or replacement may be planned well in advance and coordinated with other rig operations to improve efficiency and maintain the safety of the drilling rig and personnel.
    Type: Grant
    Filed: June 9, 2020
    Date of Patent: April 19, 2022
    Assignee: AMERIFORGE GROUP INC.
    Inventors: Austin Johnson, Justin Fraczek, Waybourn Anderson, Jr., Brian Piccolo, Saravanan Sundaramoorthy, Alexander John MacGregor, Kareem Ahmed Ameen Amer, George James Michaud
  • Patent number: 11306551
    Abstract: A method of seal condition monitoring may determine the state of the annular seal, the state of one or more sealing elements, take actions to maintain the annular seal as one or more sealing elements transition from new to worn, and provide advance notice of the impending failure of one or more sealing elements so as to avoid a catastrophic annular seal failure while the marine riser is pressurized. Advantageously, operations may be conducted proactively rather than reactively, and one or more sealing elements may be replaced well in advance of failure, but potentially later than a conventional maintenance schedule would dictate. The one or more failing sealing elements may be proactively replaced without depressurizing the marine riser, prior to seal failure or replacement may be planned well in advance and coordinated with other rig operations to improve efficiency and maintain the safety of the drilling rig and personnel.
    Type: Grant
    Filed: June 9, 2020
    Date of Patent: April 19, 2022
    Assignee: AMERIFORGE GROUP INC.
    Inventors: Austin Johnson, Justin Fraczek, Waybourn Anderson, Jr., Brian Piccolo, Saravanan Sundaramoorthy, Alexander John MacGregor, Kareem Ahmed Ameen Amer, George James Michaud
  • Patent number: 11248434
    Abstract: A rotating control device includes a bowl housing with an inner aperture to receive a seal and bearing assembly. A plurality of hydraulically-actuated fail-last-position latching assemblies are disposed about an outer surface of the bowl housing to controllably extend a plurality of piston-driven dogs radially into a groove of the seal and bearing assembly. The seal and bearing assembly includes a housing, a mandrel disposed within an inner aperture of the housing, a first interference-fit sealing element attached to a bottom distal end of the mandrel, a plurality of tapered-thrust bearings indirectly mounted to the housing, a preload spacer disposed between top and bottom tapered-thrust bearings, a plurality of jam nuts to adjust a preload of the tapered-thrust bearings, and a lower seal carrier attached to the seal and bearing housing comprising a plurality of dynamic sealing elements that contact the mandrel.
    Type: Grant
    Filed: April 27, 2021
    Date of Patent: February 15, 2022
    Assignee: AMERIFORGE GROUP INC.
    Inventors: Justin Fraczek, Shawn Paul McClosky, George James Michaud, Alexander John MacGregor, Fukun Lai
  • Publication number: 20210246754
    Abstract: A rotating control device includes a bowl housing with an inner aperture to receive a seal and bearing assembly. A plurality of hydraulically-actuated fail-last-position latching assemblies are disposed about an outer surface of the bowl housing to controllably extend a plurality of piston-driven dogs radially into a groove of the seal and bearing assembly. The seal and bearing assembly includes a housing, a mandrel disposed within an inner aperture of the housing, a first interference-fit sealing element attached to a bottom distal end of the mandrel, a plurality of tapered-thrust bearings indirectly mounted to the housing, a preload spacer disposed between top and bottom tapered-thrust bearings, a plurality of jam nuts to adjust a preload of the tapered-thrust bearings, and a lower seal carrier attached to the seal and bearing housing comprising a plurality of dynamic sealing elements that contact the mandrel.
    Type: Application
    Filed: April 27, 2021
    Publication date: August 12, 2021
    Inventors: Justin Fraczek, Shawn Paul McClosky, George James Michaud, Alexander John MacGregor, Fukun Lai
  • Publication number: 20210207447
    Abstract: A seal and bearing includes a seal and bearing housing, a rotatable mandrel disposed within an inner aperture of the seal and bearing housing, an upper seal carrier attached to a top side of the seal and bearing housing having a dynamic sealing element that contacts the rotatable mandrel, a plurality of tapered-thrust bearings to facilitate rotation of the rotatable mandrel including top tapered-thrust bearings indirectly mounted at a positive offset angle from a perpendicular line to a longitudinal axis of the rotating control device and bottom tapered-thrust bearings indirectly mounted at a negative offset angle from the perpendicular line to the longitudinal axis of the rotating control device, a preload spacer disposed between the top and bottom tapered-thrust bearings, and a lower seal carrier attached to a bottom side of the seal and bearing housing having a plurality of removable seal carrier trays.
    Type: Application
    Filed: March 25, 2021
    Publication date: July 8, 2021
    Inventors: Justin Fraczek, Shawn Paul McClosky, George James Michaud, Alexander John MacGregor, Fukun Lai
  • Patent number: 11008825
    Abstract: A rotating control device includes a bowl housing with an inner aperture to receive a seal and bearing assembly. A plurality of hydraulically-actuated fail-last-position latching assemblies are disposed about an outer surface of the bowl housing to controllably extend a plurality of piston-driven dogs radially into a groove of the seal and bearing assembly. The seal and bearing assembly includes a housing, a mandrel disposed within an inner aperture of the housing, a first interference-fit sealing element attached to a bottom distal end of the mandrel, a plurality of tapered-thrust bearings indirectly mounted to the housing, a preload spacer disposed between top and bottom tapered-thrust bearings, a plurality of jam nuts to adjust a preload of the tapered-thrust bearings, and a lower seal carrier attached to the seal and bearing housing comprising a plurality of dynamic sealing elements that contact the mandrel.
    Type: Grant
    Filed: August 4, 2020
    Date of Patent: May 18, 2021
    Assignee: AMERIFORGE GROUP INC.
    Inventors: Justin Fraczek, Shawn Paul McClosky, George James Michaud, Alexander John MacGregor, Fukun Lai
  • Patent number: 10995573
    Abstract: A rotating control device includes a bowl housing with an inner aperture to receive a seal and bearing assembly. A plurality of hydraulically-actuated fail-last-position latching assemblies are disposed about an outer surface of the bowl housing to controllably extend a plurality of piston-driven dogs radially into a groove of the seal and bearing assembly. The seal and bearing assembly includes a housing, a mandrel disposed within an inner aperture of the housing, a first interference-fit sealing element attached to a bottom distal end of the mandrel, a plurality of tapered-thrust bearings indirectly mounted to the housing, a preload spacer disposed between top and bottom tapered-thrust bearings, a plurality of jam nuts to adjust a preload of the tapered-thrust bearings and a lower seal carrier attached to the seal and bearing housing comprising a plurality of dynamic sealing elements that contact the mandrel.
    Type: Grant
    Filed: August 4, 2020
    Date of Patent: May 4, 2021
    Assignee: AMERIFORGE GROUP INC.
    Inventors: Justin Fraczek, Shawn Paul McClosky, George James Michaud, Alexander John MacGregor, Fukun Lai
  • Publication number: 20200362651
    Abstract: A rotating control device includes a bowl housing with an inner aperture to receive a seal and bearing assembly. A plurality of hydraulically-actuated fail-last-position latching assemblies are disposed about an outer surface of the bowl housing to controllably extend a plurality of piston-driven dogs radially into a groove of the seal and bearing assembly. The seal and bearing assembly includes a housing, a mandrel disposed within an inner aperture of the housing, a first interference-fit sealing element attached to a bottom distal end of the mandrel, a plurality of tapered-thrust bearings indirectly mounted to the housing, a preload spacer disposed between top and bottom tapered-thrust bearings, a plurality of jam nuts to adjust a preload of the tapered-thrust bearings and a lower seal carrier attached to the seal and bearing housing comprising a plurality of dynamic sealing elements that contact the mandrel.
    Type: Application
    Filed: August 4, 2020
    Publication date: November 19, 2020
    Inventors: Justin Fraczek, Shawn Paul McClosky, George James Michaud, Alexander John MacGregor, Fukun Lai
  • Publication number: 20200362659
    Abstract: A rotating control device includes a bowl housing with an inner aperture to receive a seal and bearing assembly. A plurality of hydraulically-actuated fail-last-position latching assemblies are disposed about an outer surface of the bowl housing to controllably extend a plurality of piston-driven dogs radially into a groove of the seal and bearing assembly. The seal and bearing assembly includes a housing, a mandrel disposed within an inner aperture of the housing, a first interference-fit sealing element attached to a bottom distal end of the mandrel, a plurality of tapered-thrust bearings indirectly mounted to the housing, a preload spacer disposed between top and bottom tapered-thrust bearings, a plurality of jam nuts to adjust a preload of the tapered-thrust bearings, and a lower seal carrier attached to the seal and bearing housing comprising a plurality of dynamic sealing elements that contact the mandrel.
    Type: Application
    Filed: August 4, 2020
    Publication date: November 19, 2020
    Inventors: Justin Fraczek, Shawn Paul McClosky, George James Michaud, Alexander John MacGregor, Fukun Lai
  • Publication number: 20200300051
    Abstract: A method of seal condition monitoring may determine the state of the annular seal, the state of one or more sealing elements, take actions to maintain the annular seal as one or more sealing elements transition from new to worn, and provide advance notice of the impending failure of one or more sealing elements so as to avoid a catastrophic annular seal failure while the marine riser is pressurized. Advantageously, operations may be conducted proactively rather than reactively, and one or more sealing elements may be replaced well in advance of failure, but potentially later than a conventional maintenance schedule would dictate. The one or more failing sealing elements may be proactively replaced without depressurizing the marine riser, prior to seal failure or replacement may be planned well in advance and coordinated with other rig operations to improve efficiency and maintain the safety of the drilling rig and personnel.
    Type: Application
    Filed: June 9, 2020
    Publication date: September 24, 2020
    Inventors: Austin Johnson, Justin Fraczek, Waybourn Anderson, JR., Brian Piccolo, Saravanan Sundaramoorthy, Alexander John MacGregor, Kareem Ahmed Ameen Amer, George James Michaud
  • Publication number: 20200300052
    Abstract: A method of seal condition monitoring may determine the state of the annular seal, the state of one or more sealing elements, take actions to maintain the annular seal as one or more sealing elements transition from new to worn, and provide advance notice of the impending failure of one or more sealing elements so as to avoid a catastrophic annular seal failure while the marine riser is pressurized. Advantageously, operations may be conducted proactively rather than reactively, and one or more sealing elements may be replaced well in advance of failure, but potentially later than a conventional maintenance schedule would dictate. The one or more failing sealing elements may be proactively replaced without depressurizing the marine riser, prior to seal failure or replacement may be planned well in advance and coordinated with other rig operations to improve efficiency and maintain the safety of the drilling rig and personnel.
    Type: Application
    Filed: June 9, 2020
    Publication date: September 24, 2020
    Inventors: Austin Johnson, Justin Fraczek, Waybourn Anderson, JR., Brian Piccolo, Saravanan Sundaramoorthy, Alexander John MacGregor, Kareem Ahmed Ameen Amer, George James Michaud
  • Patent number: 10605048
    Abstract: A riser pressure relief apparatus includes a pressure relief valve with a valve member, an actuator, and a pilot valve assembly connected to a pressurized fluid. The valve member moves between a first position, which prevents a fluid flow through the side port, and a second position, which permits the flow. The actuator includes an open port and moves the valve member from the first to the second position by supplying the pressurized fluid to the open port. The pilot valve assembly moves between a first configuration, which prevents a flow of the pressurized fluid to the open port, and a second configuration, which permits the flow. A valve part of the pilot valve assembly moves from a first to a second position based on a fluid pressure in the riser, which causes the pilot valve assembly to move from the first to the second configuration or vice versa.
    Type: Grant
    Filed: April 13, 2016
    Date of Patent: March 31, 2020
    Assignee: MANAGED PRESSURE OPERATIONS PTE. LTD.
    Inventors: Alexander John MacGregor, Christian Leuchtenberg, Brian Piccolo, Henry Pinkstone, Bruce Garlick
  • Patent number: 10316607
    Abstract: A pressure containment device includes a sealing element. The sealing element includes a longitudinal axis, a substantially annular cross-section arranged perpendicular to the longitudinal axis, a radially inwardly facing interior surface having a plurality of recesses, a radially outwardly facing exterior surface, a first end surface having a plurality of recesses, and a second end surface. The first end surface and the second end surface are each arranged to extend from the radially inwardly facing interior surface to the radially outwardly facing exterior surface. The first end surface and the second end surface are arranged at opposite ends of the sealing element.
    Type: Grant
    Filed: November 17, 2015
    Date of Patent: June 11, 2019
    Assignee: MANAGED PRESSURE OPERATIONS PTE. LTD.
    Inventors: Christian Leuchtenberg, Alexander John MacGregor, George Michaud, Saravanan Sundaramoorthy
  • Patent number: 10246958
    Abstract: A valve assembly for use controlling flow of fluid into a drill pipe, the valve assembly having a valve body, a valve member and a valve seat, wherein a) the valve body has a main passage b) the valve member is movable between a closed position in which the valve member engages with a seat face of the valve seat to substantially prevent flow of fluid along the main passage, and an open position in which the valve member is spaced from the seat face, c) the valve seat is a separate part to the valve body.
    Type: Grant
    Filed: March 5, 2014
    Date of Patent: April 2, 2019
    Assignee: MANAGED PRESSURE OPERATIONS PTE, LTD.
    Inventors: Alexander John MacGregor, Christian Leuchtenberg, James Bisset
  • Publication number: 20180051536
    Abstract: A riser pressure relief apparatus includes a pressure relief valve with a valve member, an actuator, and a pilot valve assembly connected to a pressurized fluid. The valve member moves between a first position, which prevents a fluid flow through the side port, and a second position, which permits the flow. The actuator includes an open port and moves the valve member from the first to the second position by supplying the pressurized fluid to the open port. The pilot valve assembly moves between a first configuration, which prevents a flow of the pressurized fluid to the open port, and a second configuration, which permits the flow. A valve part of the pilot valve assembly moves from a first to a second position based on a fluid pressure in the riser, which causes the pilot valve assembly to move from the first to the second configuration or vice versa.
    Type: Application
    Filed: April 13, 2016
    Publication date: February 22, 2018
    Applicant: MANAGED PRESSURE OPERATIONS PTE. LTD.
    Inventors: ALEXANDER JOHN MACGREGOR, CHRISTAN LEUCHTENBERG, BRIAN PICCOLO, HENRY PINKSTONE, BRUCE GARLICK
  • Publication number: 20170370171
    Abstract: A pressure containment device includes a sealing element. The sealing element includes a longitudinal axis, a substantially annular cross-section arranged perpendicular to the longitudinal axis, a radially inwardly facing interior surface having a plurality of recesses, a radially outwardly facing exterior surface, a first end surface having a plurality of recesses, and a second end surface. The first end surface and the second end surface are each arranged to extend from the radially inwardly facing interior surface to the radially outwardly facing exterior surface. The first end surface and the second end surface are arranged at opposite ends of the sealing element.
    Type: Application
    Filed: November 17, 2015
    Publication date: December 28, 2017
    Applicant: MANAGED PRESSURE OPERATIONS PTE. LTD.
    Inventors: CHRISTIAN LEUCHTENBERG, ALEXANDER JOHN MACGREGOR, GEORGE MICHAUD, SARAVANAN SUNDARAMOORTHY
  • Patent number: 9719310
    Abstract: A connector assembly for connecting a hose to a tubular element. The connector assembly includes a housing, a hose connector, and a latch. The housing encloses a main passage which is parallel to a longitudinal axis of the housing and which has a side passage extending through the housing from an exterior of the housing into the main passage. The side passage extends through a connector tube mounted on an exterior of the housing. A hose connector is secured to an end of the hose and engages with the connector tube to connect the hose to the tubular element. The hose connector comprises a pipe portion which mates with the connector tube to connect an interior of the hose to the side passage. The latch urges the connector tube and the pipe portion into engagement and prevents a separation thereof.
    Type: Grant
    Filed: December 17, 2014
    Date of Patent: August 1, 2017
    Assignee: MANAGED PRESSURE OPERATIONS PTE. LTD.
    Inventors: Alexander John MacGregor, Ted Jee Voon