Abstract: Methods and systems of actively cooling a card while the card is within a card processing machine are described. One or more cooling stations are provided within the card processing machine to actively cool the card prior to performing a processing operation, during a processing operation, and/or after a processing operation on the card in order to reduce a temperature of the surface of the card.

Abstract: A heated indenter is provided for indenting a personalized document to create a security impression thereon. The personalized document includes but is not limited to, identification cards, driver's licenses, credit and debit cards, and the like. The security impression can provide a visible or tactile security feature that can be recognized by one with little or no training. The security impression causes a laminate layer of the document to tear or disfigure when attempting to remove the laminate layer from a substrate of the document.

Abstract: A ribbon supply cartridge for use in a card personalization machine. The ribbon supply cartridge is manually adjustable by a user before installation into the card personalization machine from a first, collapsed (or pre-use) configuration to a second, extended or open (or use) configuration. When the ribbon supply cartridge is adjusted from the first configuration to the second configuration, a distance between the supply and take-up is increased. The first, collapsed configuration may be useful for packaging or shipping the ribbon supply cartridge whereby the collapsed configuration reduces the size of the packaging or shipping box containing the ribbon supply cartridge. When the ribbon supply cartridge is to be used, the user can manually adjust the ribbon supply cartridge to the open configuration and then install the ribbon supply cartridge in the card personalization machine.

Abstract: A retransfer printing process that prevents dust and other contaminants from becoming statically or otherwise attached to the transfer layer of the retransfer film and/or to the print ribbon used to print on the retransfer film. In the described process, some or all of the unused retransfer film is rewound back onto the retransfer film supply and/or some or all of the unused print ribbon is rewound onto the print ribbon supply, for example until the next print job is submitted.

Abstract: Methods and systems of actively cooling a card while the card is within a card processing machine are described. One or more cooling stations are provided within the card processing machine to actively cool the card prior to performing a processing operation, during a processing operation, and/or after a processing operation on the card in order to reduce a temperature of the surface of the card.

Abstract: Methods and systems of actively cooling a card while the card is within a card processing machine are described. One or more cooling stations are provided within the card processing machine to actively cool the card prior to performing a processing operation, during a processing operation, and/or after a processing operation on the card in order to reduce a temperature of the surface of the card.

Abstract: A heated indenter is provided for indenting a personalized document to create a security impression thereon. The personalized document includes but is not limited to, identification cards, driver's licenses, credit and debit cards, and the like. The security impression can provide a visible or tactile security feature that can be recognized by one with little or no training. The security impression causes a laminate layer of the document to tear or disfigure when attempting to remove the laminate layer from a substrate of the document.

Abstract: A card mechanism used in an array with other card mechanisms. Each card mechanism handles plastic cards that are to be personalized and provided to end users. The plastic cards can be cards such as financial cards including credit and debit cards, identification cards, driver's licenses, and other plastic cards that are personalized. The card mechanism(s) can supply cards to be personalized in one or more other card mechanisms and/or in a card personalization machine used with the card mechanism(s) in which case the card mechanism(s) is configured as a card input hopper, collect cards that have been personalized in which case the card mechanism is configured as a card output hopper, and/or perform one or more personalization operations on the cards in which case the card mechanism is configured as a card personalization mechanism.

Abstract: Retransfer printing methods and systems are described where a variable stripping process is utilized while stripping all or a portion of the retransfer film (also known as intermediate transfer media) from the surface of a substrate. The variable stripping process includes stripping the retransfer film from different sections of the substrate surface while applying different tensions to the retransfer film and/or at different transport speeds of the retransfer film and the substrate.

Abstract: A heated indenter is provided for indenting a personalized document to create a security impression thereon. The personalized document includes but is not limited to, identification cards, driver's licenses, credit and debit cards, and the like. The security impression can provide a visible or tactile security feature that can be recognized by one with little or no training. The security impression causes a laminate layer of the document to tear or disfigure when attempting to remove the laminate layer from a substrate of the document.

Abstract: A ribbon supply cartridge for use in a card personalization machine. The ribbon supply cartridge is manually adjustable by a user before installation into the card personalization machine from a first, collapsed (or pre-use) configuration to a second, extended or open (or use) configuration. When the ribbon supply cartridge is adjusted from the first configuration to the second configuration, a distance between the supply and take-up is increased. The first, collapsed configuration may be useful for packaging or shipping the ribbon supply cartridge whereby the collapsed configuration reduces the size of the packaging or shipping box containing the ribbon supply cartridge. When the ribbon supply cartridge is to be used, the user can manually adjust the ribbon supply cartridge to the open configuration and then install the ribbon supply cartridge in the card personalization machine.

Abstract: A retransfer printing process that prevents dust and other contaminants from becoming statically or otherwise attached to the transfer layer of the retransfer film and/or to the print ribbon used to print on the retransfer film. In the described process, some or all of the unused retransfer film is rewound back onto the retransfer film supply and/or some or all of the unused print ribbon is rewound onto the print ribbon supply, for example until the next print job is submitted.

Abstract: Methods and systems of actively cooling a card while the card is within a card processing machine are described. One or more cooling stations are provided within the card processing machine to actively cool the card prior to performing a processing operation, during a processing operation, and/or after a processing operation on the card in order to reduce a temperature of the surface of the card.

Abstract: Retransfer printing methods and systems are described where a variable stripping process is utilized while stripping all or a portion of the retransfer film (also known as intermediate transfer media) from the surface of a substrate. The variable stripping process includes stripping the retransfer film from different sections of the substrate surface while applying different tensions to the retransfer film and/or at different transport speeds of the retransfer film and the substrate.

Abstract: A mounting of a ribbon supply on a re-useable cartridge is described where the mounting is designed so that the supply friction, supply and control of the ribbon supply are substantially independent of the cartridge. When the supply rolls are initially mounted on the cartridge, the supply rolls are frictionally engaged with the cartridge to reduce the tendency for the supply rolls to rotate or move prior to being loaded into the printer, which would loosen the ribbon material by unwinding, thereby reducing slack in the ribbon material. When the cartridge is loaded into a card personalization machine, features on the card personalization machine automatically reduce the frictional engagement between the supply rolls and the cartridge, permitting the supply rolls to rotate substantially freely relative to the cartridge so that the supply friction, supply and control are substantially independent of the cartridge.

Abstract: A card mechanism used in an array with other card mechanisms. Each card mechanism handles plastic cards that are to be personalized and provided to end users. The plastic cards can be cards such as financial cards including credit and debit cards, identification cards, driver's licenses, and other plastic cards that are personalized. The card mechanism(s) can supply cards to be personalized in one or more other card mechanisms and/or in a card personalization machine used with the card mechanism(s) in which case the card mechanism(s) is configured as a card input hopper, collect cards that have been personalized in which case the card mechanism is configured as a card output hopper, and/or perform one or more personalization operations on the cards in which case the card mechanism is configured as a card personalization mechanism.

Abstract: A mounting of a ribbon supply on a re-useable cartridge is described where the mounting is designed so that the supply friction, supply and control of the ribbon supply are substantially independent of the cartridge. When the supply rolls are initially mounted on the cartridge, the supply rolls are frictionally engaged with the cartridge to reduce the tendency for the supply rolls to rotate or move prior to being loaded into the printer, which would loosen the ribbon material by unwinding, thereby reducing slack in the ribbon material. When the cartridge is loaded into a card personalization machine, features on the card personalization machine automatically reduce the frictional engagement between the supply rolls and the cartridge, permitting the supply rolls to rotate substantially freely relative to the cartridge so that the supply friction, supply and control are substantially independent of the cartridge.

Abstract: A heated indenter is provided for indenting a personalized document to create a security impression thereon. The personalized document includes but is not limited to, identification cards, driver's licenses, credit and debit cards, and the like. The security impression can provide a visible or tactile security feature that can be recognized by one with little or no training The security impression causes a laminate layer of the document to tear or disfigure when attempting to remove the laminate layer from a substrate of the document.