Abstract: An electrical connection adapted for providing an electro-mechanical connection through a hole in a wall of a wheeled vehicle is disclosed. It includes an interior cable that meets SAE standard J560 and which includes an interior plug portion that has a 6-around-1 female electrical connector array. The electrical connection also includes a socket that meets SAE standard J560 and is adapted via a male interior 6-around-1 electrical connector array to provide an electrical connection to the interior cable. A gasket member is separately formed from the interior plug portion and includes a central opening sized and shaped to receive through it a connection of the interior cable plug and the socket. The gasket forms an uninterrupted water seal with the exterior side of the wall of the wheeled vehicle. One or more guide members are disclosed.

Abstract: An electrical connection adapted for providing an electro-mechanical connection through a hole in a wall of a wheeled vehicle is disclosed. It includes an interior cable that meets SAE standard J560 and which includes an interior plug portion that has a 6-around-1 female electrical connector array. The electrical connection also includes a socket that meets SAE standard J560 and is adapted via a male interior 6-around-1 electrical connector array to provide an electrical connection to the interior cable. A gasket member is separately formed from the interior plug portion and includes a central opening sized and shaped to receive through it a connection of the interior cable plug and the socket. The gasket forms an uninterrupted water seal with the exterior side of the wall of the wheeled vehicle. One or more guide members are disclosed.

Abstract: An electrical apparatus according to the present disclosure comprises a molded device having a molded portion and being formed via an overmolding process. The electrical apparatus includes a wire set at least partially overmolded within the device, the wire set having an outer sheath surrounding a plurality of wires. The molded portion surrounds a portion of the wire set. The electrical apparatus further includes polyurethane bonding material occurring between the outer sheath and the molded portion. The polyurethane bonding material bonds at least a portion of the wire set to the molded portion during the overmolding process.

Abstract: An electrical apparatus according to the present disclosure comprises a molded device having a molded portion and being formed via an overmolding process. The electrical apparatus includes a wire set at least partially overmolded within the device, the wire set having an outer sheath surrounding a plurality of wires. The molded portion surrounds a portion of the wire set. The electrical apparatus further includes polyurethane bonding material occurring between the outer sheath and the molded portion. The polyurethane bonding material bonds at least a portion of the wire set to the molded portion during the overmolding process.

Abstract: An electrical apparatus according to the present disclosure comprises a molded device having a molded portion and being formed via an overmolding process. The electrical apparatus includes a wire set at least partially overmolded within the device, the wire set having an outer sheath surrounding a plurality of wires. The molded portion surrounds a portion of the wire set. The electrical apparatus further includes polyurethane bonding material occurring between the outer sheath and the molded portion. The polyurethane bonding material bonds at least a portion of the wire set to the molded portion during the overmolding process.

Abstract: An electrical apparatus according to the present disclosure comprises a molded device having a molded portion and being formed via an overmolding process. The electrical apparatus includes a wire set at least partially overmolded within the device, the wire set having an outer sheath surrounding a plurality of wires. The molded portion surrounds a portion of the wire set. The electrical apparatus further includes polyurethane bonding material occurring between the outer sheath and the molded portion. The polyurethane bonding material bonds at least a portion of the wire set to the molded portion during the overmolding process.

Abstract: A device for maintaining the separation and position of spliced wires within a mold is provided. The device is characterized by multiple pointed portions which extend radially outward to a tip. The portions between the tips are radially depressed, with holes placed near the radially innermost point of the outer surface of the device. The holes are incomplete due to notches on the radially outermost portion of the holes which allow wires to be pressed into the holes in a radially inward direction. The device, with wires mounted therein, may be placed into an injection mold and maintains the separation of the exposed conductors until the over-molding process is complete. The device also prevents the wires from touching the edge of the mold during the injection process thereby minimizing any show-through defects in the finished product.