Patents by Inventor Ali Karbasi
Ali Karbasi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240173930Abstract: Methods are disclosed for fabricating molds for forming eyepieces having waveguides with integrated spacers. The molds are formed by etching deep holes (e.g., 5 ?m to 1000 ?m deep) into a substrate using a wet etch or dry etch. The etch masks for defining the holes may be formed with a thick metal layer and/or multiple layers of different metals. A resist layer may be disposed over the etch mask. The resist layer may be patterned to form a pattern of holes, the pattern may be transferred to the etch mask, and the etch mask may be used to transfer the pattern into the underlying substrate. The patterned substrate may be utilized as a mold onto which a flowable polymer may be introduced and allowed to harden. Hardened polymer in the holes may form integrated spacers. The hardened polymer may be removed from the mold to form a waveguide with integrated spacers.Type: ApplicationFiled: November 10, 2023Publication date: May 30, 2024Inventors: Mauro MELLI, Chieh Chang, Ling Li, Melanie Maputol WEST, Christophe Peroz, Ali KARBASI, Sharad D. Bhagat, Brian George HILL
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Publication number: 20240094541Abstract: A head-up display, such as found in smart glasses, may include a light source configured to project light for display. A heads-up display may include a polymer aerogel optical waveguide configured to receive the light from the light source, guide the received light to an area in front of an eye of a user, and project the light to the eye of the user. The polymer aerogel optical waveguide can include a core portion made from a glass having a relatively high index of refraction and a cladding portion made from a polymer aerogel having a relatively low index of refraction so that light is guided in the core portion by total internal reflection at an interface between the core portion and the cladding portion.Type: ApplicationFiled: September 14, 2023Publication date: March 21, 2024Inventors: Constantin-Christian Alexander Voll, Ali Karbasi
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Publication number: 20240036321Abstract: In some embodiments, a near-eye, near-eye display system comprises a stack of waveguides having pillars in a central, active portion of the waveguides. The active portion may include light outcoupling optical elements configured to outcouple image light from the waveguides towards the eye of a viewer. The pillars extend between and separate neighboring ones of the waveguides. The light outcoupling optical elements may include diffractive optical elements that are formed simultaneously with the pillars, for example, by imprinting or casting. The pillars are disposed on one or more major surfaces of each of the waveguides. The pillars may define a distance between two adjacent waveguides of the stack of waveguides. The pillars may be bonded to adjacent waveguides may be using one or more of the systems, methods, or devices herein. The bonding provides a high level of thermal stability to the waveguide stack, to resist deformation as temperatures change.Type: ApplicationFiled: December 21, 2021Publication date: February 1, 2024Inventors: Ling Li, Christophe Peroz, Chieh Chang, Sharad D. Bhagat, Ryan Jason Ong, Ali Karbasi, Stephen Richard Rugg, Mauro Melli, Kevin Messer, Brian George Hill, Melanie Maputol West
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Patent number: 11840034Abstract: Methods are disclosed for fabricating molds for forming eyepieces having waveguides with integrated spacers. The molds are formed by etching deep holes (e.g., 5 ?m to 1000 ?m deep) into a substrate using a wet etch or dry etch. The etch masks for defining the holes may be formed with a thick metal layer and/or multiple layers of different metals. A resist layer may be disposed over the etch mask. The resist layer may be patterned to form a pattern of holes, the pattern may be transferred to the etch mask, and the etch mask may be used to transfer the pattern into the underlying substrate. The patterned substrate may be utilized as a mold onto which a flowable polymer may be introduced and allowed to harden. Hardened polymer in the holes may form integrated spacers. The hardened polymer may be removed from the mold to form a waveguide with integrated spacers.Type: GrantFiled: February 26, 2021Date of Patent: December 12, 2023Assignee: Magic Leap, Inc.Inventors: Mauro Melli, Chieh Chang, Ling Li, Melanie Maputol West, Christophe Peroz, Ali Karbasi, Sharad D. Bhagat, Brian George Hill
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Publication number: 20230359036Abstract: A head-mounted, near-eye display system comprises a stack of waveguides having integral spacers separating the waveguides. The waveguides may each include diffractive optical elements that are formed simultaneously with the spacers by imprinting or casting. The spacers are disposed on one or more major surfaces of the waveguides and define a distance between immediately adjacent waveguides. Adjacent waveguides may be bonded using adhesives on the spacers. The spacers may fit within indentations of overlying waveguides. In some cases, the spacers may form one or more walls of material substantially around a perimeter of an associated waveguide. Vent holes may be provided in the walls to allow gas flow into and out from an interior volume defined by the spacers. Debris trapping structures may be provided between two walls of spacers to trap and prevent debris from entering into the interior volume.Type: ApplicationFiled: June 30, 2023Publication date: November 9, 2023Inventors: Ling Li, Christophe Peroz, Chieh Chang, Sharad D. Bhagat, Brian George Hill, Melanie Maputol West, Ryan Jason Ong, Xiaopei Deng, Shuqiang Yang, Frank Y. Xu, Ali Karbasi
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Publication number: 20230341688Abstract: A first waveguide of a stacked waveguide located closest to the eye of a user operates in a reflection mode such that the set of grating structures of the first waveguide are disposed on a surface of the first waveguide opposite the eye of the user and towards the interior of the stacked waveguide. Additionally, a second waveguide of the stacked waveguide located further from the eye of the user operates in a transmission mode such that the grating structures of the second waveguide are disposed on a surface of the second waveguide facing the eye of the user and facing the interior of the stacked waveguide.Type: ApplicationFiled: April 20, 2023Publication date: October 26, 2023Inventors: Joseph Daniel Lowney, Ali Karbasi
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Patent number: 11726317Abstract: A head-mounted, near-eye display system comprises a stack of waveguides having integral spacers separating the waveguides. The waveguides may each include diffractive optical elements that are formed simultaneously with the spacers by imprinting or casting. The spacers are disposed on one or more major surfaces of the waveguides and define a distance between immediately adjacent waveguides. Adjacent waveguides may be bonded using adhesives on the spacers. The spacers may fit within indentations of overlying waveguides. In some cases, the spacers may form one or more walls of material substantially around a perimeter of an associated waveguide. Vent holes may be provided in the walls to allow gas flow into and out from an interior volume defined by the spacers. Debris trapping structures may be provided between two walls of spacers to trap and prevent debris from entering into the interior volume.Type: GrantFiled: June 23, 2020Date of Patent: August 15, 2023Assignee: Magic Leap, Inc.Inventors: Ling Li, Ali Karbasi, Christophe Peroz, Chieh Chang, Sharad D. Bhagat, Brian George Hill, Melanie Maputol West, Ryan Jason Ong, Xiaopei Deng, Shuqiang Yang, Frank Y. Xu
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Publication number: 20230003953Abstract: A head-mounted display (HMD) system includes a lens element supported by a support structure. The lens element includes a waveguide that includes an incoupler, an outcoupler, and an exit pupil expander. The incoupler is disposed within a first area of the waveguide. The outcoupler is disposed within a second area of the waveguide. The exit pupil expander is disposed within a third area of the waveguide. An anti-reflection coating is formed via fabrication used to form the incoupler, the outcoupler, and the exit pupil expander. The anti-reflection coating is disposed within a fourth area of the waveguide different than the first, second, and third areas of the waveguide.Type: ApplicationFiled: June 30, 2022Publication date: January 5, 2023Inventors: Syed Moez Haque, Shreyas Potnis, Ali Karbasi, Timothy Paul Bodiya, Daniel Adema, Ian Andrews
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Publication number: 20210268756Abstract: Methods are disclosed for fabricating molds for forming eyepieces having waveguides with integrated spacers. The molds are formed by etching deep holes (e.g., 5 ?m to 1000 ?m deep) into a substrate using a wet etch or dry etch. The etch masks for defining the holes may be formed with a thick metal layer and/or multiple layers of different metals. A resist layer may be disposed over the etch mask. The resist layer may be patterned to form a pattern of holes, the pattern may be transferred to the etch mask, and the etch mask may be used to transfer the pattern into the underlying substrate. The patterned substrate may be utilized as a mold onto which a flowable polymer may be introduced and allowed to harden. Hardened polymer in the holes may form integrated spacers. The hardened polymer may be removed from the mold to form a waveguide with integrated spacers.Type: ApplicationFiled: February 26, 2021Publication date: September 2, 2021Inventors: Mauro Melli, Chieh Chang, Ling Li, Melanie Maputol West, Christophe Peroz, Ali Karbasi, Sharad D. Bhagat, Brian George Hill
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Publication number: 20200400941Abstract: A head-mounted, near-eye display system comprises a stack of waveguides having integral spacers separating the waveguides. The waveguides may each include diffractive optical elements that are formed simultaneously with the spacers by imprinting or casting. The spacers are disposed on one or more major surfaces of the waveguides and define a distance between immediately adjacent waveguides. Adjacent waveguides may be bonded using adhesives on the spacers. The spacers may fit within indentations of overlying waveguides. In some cases, the spacers may form one or more walls of material substantially around a perimeter of an associated waveguide. Vent holes may be provided in the walls to allow gas flow into and out from an interior volume defined by the spacers. Debris trapping structures may be provided between two walls of spacers to trap and prevent debris from entering into the interior volume.Type: ApplicationFiled: June 23, 2020Publication date: December 24, 2020Inventors: Ling Li, Ali Karbasi, Christophe Peroz, Chieh Chang, Sharad D. Bhagat, Brian George Hill, Melanie Maputol West, Ryan Jason Ong, Xiaopei Deng, Shuqiang Yang, Frank Y. Xu