Abstract: In forming a bellows-like seal from a welded metallic band, improved mechanical properties may be obtained by welding the ends of a strip forming the band at an angle off-normal to the band rims (and seal axis). The angle may be a single angle (i.e., with a straight weld) or there may be multiple angles (e.g., with a serpentine or other convoluted weld). The weld may extend through the band normal to surfaces of the band or at an angle off-normal. The metallic band may comprise an oxide dispersion strengthened alloy.

Abstract: A brush seal assembly including a bristle strip having a plurality of bristles mounted at an angle to at least one rail, and an annular holder for supporting the bristle strip is provided. In one embodiment, the bristle strip is flexible such that the strip can be readily bent by hand and the annular holder is preferably U-shaped. The brush seal assembly may be utilized with conventional mounting techniques, and may be mounted within a unitary or segmented holder.

Abstract: A metallic seal offers improved resistance to high temperature stress relaxation. In certain embodiments, two seal layers mechanically interfit. In one embodiment, the two layers each include a cut-out, and the cut-outs are stagger such that the cut-out of a first layer covers the cut-out of a second layer. In another embodiment, a metallic seal includes one layer comprised of a hardened metallic alloy.

Abstract: A brush shroud assembly for reducing the tip clearance between a rotating blade and an engine casing is disclosed. The assembly includes a plurality of bristle packs supported within a housing such that the bristle distribution at the inner diameter of the bristle packs is substantially continuous. The continuous surface is created by mounting the bristles packs within a housing such that the packs are flared, i.e. width at the outer diameter of the bristle pack is smaller than that at the inner diameter. Various embodiments are disclosed for mounting the flared bristle packs to form a substantially continuous inner diameter. The bristle strips may be mounted in one or more annular rings, may be secured within one or more channels in the housing, the bristle packs may be formed into a tufted ring, or any of these may be utilized in combination with a backplate supporting an abradable seal, i.e. a hybrid design.

Abstract: A brush shroud assembly for reducing the tip clearance between a rotating blade and an engine casing is disclosed. The assembly includes a plurality of bristle packs supported within a housing such that the bristle distribution at the inner diameter of the bristle packs is substantially continuous. The continuous surface is created by mounting the bristles packs within a housing such that the packs are flared, i.e. width at the outer diameter of the bristle pack is smaller than that at the inner diameter. Various embodiments are disclosed for mounting the flared bristle packs to form a substantially continuous inner diameter. The bristle strips may be mounted in one or more annular rings, may be secured within one or more channels in the housing, the bristle packs may be formed into a tufted ring, or any of these may be utilized in combination with a backplate supporting an abradable seal, i.e. a hybrid design.

Abstract: A rotary shaft monitoring seal system includes a seal housing; a seal assembly in the housing for sealingly engaging a rotary shaft to prevent fluid leakage between the shaft and the housing; a monitoring port in the housing; and a detector assembly mounted in the port for sensing conditions in the vicinity of the seal assembly.

Abstract: A rotary shaft monitoring seal system includes a seal housing; a seal assembly in the housing for sealingly engaging a rotary shaft to prevent fluid leakage between the shaft and the housing; a monitoring port in the housing; and a detector assembly mounted in the port for sensing conditions in the vicinity of the seal assembly.

Abstract: A seal assembly includes a first plate or member having a recess with a bottom mating surface which receives sealing ring therein and a second plate or member having a sealing surface for contacting a metallic sealing ring. First and second plates or members are coupled together by a plurality of fasteners or bolts. By tightening the fasteners the sealing ring is loaded, and thus, compressed to plastically deform and create an annular seal between the first and second members. Metallic sealing ring has a first annular sealing surface, a second annular sealing surface, an annular inner surface and an annular outer surface. The first annular sealing surface faces in a first axial direction to contact sealing surface of first member for creating a first annular sealing dam therebetween.

Abstract: A composite material comprising a matrix including chromium carbide particles, and a solid lubricant mixed with the matrix and including barium fluoride and calcium fluoride. The composite material is spray deposited onto a substrate using a high velocity oxy-fuel (HVOF) spray technique to provide an HVOF spray coating.

Abstract: A dry-running gas seal includes a stationery seal ring carrier holding a stationary seal ring, a rotary seal ring carrier holding a rotary seal ring facing the stationary seal ring, scoops radially outside and extending toward the rotary seal ring carrier, and a heat exchanger in fluid communication with the scoops, whereby the portion of the gas is trapped by the scoops and transferred to and cooled by the heat exchanger and returned to and the high pressure area adjacent to the seal.

Abstract: Brazing of metal parts employing a low temperature, high strength metal alloy is disclosed. The alloy has a composition consisting essentially of about 6.10 to 6.66 atom percent chromium, about 2.43 to 2.46 atom percent iron, about 10.06 to 25.10 atom percent boron, about 3.22 to 12.85 atom percent silicon and the balance essentially nickel and incidental impurities, the composition being such that the total of nickel, chromium and iron ranges from about 71.68 to 74.58 atom percent and the total of boron and silicon ranges from about 25.42 to 28.32 atom percent. Such an alloy is suitable for brazing .gamma.' superalloys and stainless steels at temperatures ranging from about 927.degree.-1010.degree. C. to provide strong, low cost joints.

Abstract: An amorphous metal alloy which is at least 90% amorphous having enhanced magnetic properties at elevated temperatures and consisting essentially of a composition having the formula Fe.sub.a Si.sub.b B.sub.c wherein "a", "b" and "c" are atomic percentages ranging from about 79.4 to 79.8, 6 to 8 and 12 to 14, respectively, with the proviso that the sum of "a", "b" and "c" equals 100.

Abstract: Apparatus is provided for fabricating continuous metal strip composed of a low density, readily oxidizable aluminum based alloy. The allow is cast directly from the melt through a slotted nozzle onto a moving chill substrate. A scraping mechanism located upstream of the nozzle is adapted to ride on the substrate and remove therefrom the gaseous boundary layer associated therewith. Disposed between the scraping mechanism and the nozzle is a gas supply mechanism adapted to introduce a replacement gas that is carried by the substrate to the nozzle. A shielding means configured to form a semi-enclosed chamber around the nozzle and the substrate apparatus to direct and confine the replacement gas in the vicinity of the nozzle. The alloy preferably has the form of a foil and a composition consisting essentially of about 10 to 13 weight percent silicon, 0 to 3 weight percent magnesium, 0 to 4 weight percent copper, 0 to 0.

Abstract: A metal bellows core is comprised of a plurality of resilient annular metal diaphragm members which are brazed together. A method for fabricating a metal bellows core is comprised of steps including brazing the metal diaphragm members together simultaneously in a furnace. An apparatus for fabricating a metal bellows core is comprised of means for positioning, coaxially aligning and compressing the diaphragm members and brazing filler material members for brazing.

Abstract: An iron based, boron containing magnetic alloy having at least 85 percent of its structure in the form of an amorphous metal matrix is annealed in the absence of a magnetic field at a temperature and for a time sufficient to induce precipitation therein of discrete particles of its constituents. The resulting alloy has decreased high frequency core losses and increased low field permeability; is particularly suited for high frequency applications.

Abstract: Apparatus is provided for fabricating continuous metal strip composed of a low density, readily oxidizable aluminum based alloy. The alloy is cast directly from the metal through a slotted nozzle onto a moving chill substrate. A scraping mechanism located upstream of the nozzle is adapted to ride on the substrate and remove therefrom the gaseous boundary layer associated therewith. Disposed between the scraping mechanism and the nozzle is a gas supply mechanism adapted to introduce a replacement gas that is carried by the substrate to the nozzle. A shielding means configured to form a semi-enclosed chamber around the nozzle and the substrate apparatus to direct and confine the replacement gas in the vicinity of the nozzle. The alloy preferably has the form of a foil and a composition consisting essentially of about 10 to 13 weight percent silicon, 0 to 3 weight percent magnesium, 0 to 4 weight percent copper, 0 to 0.

Abstract: Hardfacing of metal parts employing a thin, homogeneous, ductile foil is disclosed. The hardfacing foil has a composition consisting essentially of 0 to about 32 atom percent nickel, 0 to about 10 atom percent iron, 0 to about 30 atom percent chromium, 0 to about 2 atom percent tungsten, 0 to about 4 atom percent molybdenum, about 5 to about 25 atom percent boron, 0 to about 15 atom percent silicon and 0 to about 2 atom percent manganese and 0 to 5 atom percent carbon the balance being cobalt and incidental impurities with the proviso that the total or iron, cobalt, nickel, chromium, tungsten and molybdenum ranges from about 70 to 88 atom percent and the total of boron, silicon and carbon ranges from about 12 to 30 atom percent. The ductile foil permits continuous hardfacing of soft matrix, like low carbon and low alloy steels, imparting superior resistance to wear and corrosion.

Abstract: Hardfacing of metal parts employing a thin, homogeneous, ductile foil is disclosed. The hardfacing foil has a composition consisting essentially of 0 to about 25 atom percent cobalt, 0 to about 20 atom percent iron, 0 to about 15 atom percent chromium, 0 to about 16 atom percent tungsten, 0 to about 5 atom percent molybdenum, about 2 to about 20 atom percent boron, 0 to about 10 atom percent silicon and 0 to about 5 atom percent carbon, the balance being nickel and incidental impurities with the proviso that the total of iron, cobalt, nickel, chromium, tungsten and molybdenum ranges from about 70 to 88 atom percent and the total of boron, silicon and carbon ranges from about 12 to 30 atom percent. The ductile hardfacing foil permits continuous hardfacing of soft matrix, like low carbon and low alloy steels, and imparts superior resistance to wear and corrosion.

Abstract: Hardfacing of metal parts employing a thin, homogeneous, ductile foil is disclosed. The hardfacing foil has a composition consisting essentially of 0 to about 32 atom percent nickel, 0 to about 10 atom percent iron, 0 to about 30 atom percent chromium, 0 to about 2 atom percent tungsten, 0 to about 4 atom percent molybdenum, about 5 to about 25 atom percent boron, 0 to about 15 atom percent silicon and 0 to about 2 atom percent manganese and 0 to 5 atom percent carbon the balance being cobalt and incidental impurities with the proviso that the total of iron, cobalt, nickel, chromium, tungsten and molybdenum ranges from about 70 to 88 atom percent and the total of boron, silicon and carbon ranges from about 12 to 30 atom percent. The ductile foil permits continuous hardfacing of soft matrix, like low carbon and low alloy steels, imparting superior resistance to wear and corrosion.

Abstract: An iron based, boron, silicon, carbon and chromium containing magnetic alloy having at least 85 percent of its structure in the form of an amorphous metal matrix is annealed at a temperature and for a time sufficient to induce precipitation therein of discrete particles of its constituents and to form an oxide layer on the surface of the matrix. The resulting alloy has decreased high frequency core losses and increased low field permeability; is particularly suited for high frequency applications.