Patents by Inventor Andrea Carboni

Andrea Carboni has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11964322
    Abstract: Secondary cooling apparatus in a machine for continuous casting of metal products, such that each metal product is cast, contained and guided along an axis of movement. The secondary cooling apparatus includes a plurality of cooling assemblies disposed in sequence one to the other along the continuous casting machine. Each assembly includes a plurality of cooling units each provided with one or more nozzles disposed along the axis of movement. The cooling units of each assembly are adjacent to each other to cover a width at least equal to the maximum width of the metal product which can be cast in the continuous casting machine.
    Type: Grant
    Filed: May 12, 2021
    Date of Patent: April 23, 2024
    Assignee: DANIELI & C. OFFICINE MECCANICHE S.P.A.
    Inventors: Riccardo Conte, Andrea Carboni, Gianfranco Marconi
  • Patent number: 11951537
    Abstract: A method to control a secondary cooling apparatus in a machine for continuous casting of metal products is provided. The secondary cooling apparatus includes a plurality of cooling units equipped with nozzles, each nozzle is provided with delivery orifices from which a refrigerant fluid is delivered, on each occasion according to the punctual cooling needs, toward a metal product.
    Type: Grant
    Filed: May 12, 2021
    Date of Patent: April 9, 2024
    Assignee: DANIELI & C. OFFICINE MECCANICHE S.P.A.
    Inventors: Riccardo Conte, Andrea Carboni, Gianfranco Marconi
  • Publication number: 20230191475
    Abstract: Secondary cooling apparatus in a machine for continuous casting of metal products, such that each metal product is cast, contained and guided along an axis of movement. The secondary cooling apparatus includes a plurality of cooling assemblies disposed in sequence one to the other along the continuous casting machine. Each assembly includes a plurality of cooling units each provided with one or more nozzles disposed along the axis of movement. The cooling units of each assembly are adjacent to each other to cover a width at least equal to the maximum width of the metal product which can be cast in the continuous casting machine.
    Type: Application
    Filed: May 12, 2021
    Publication date: June 22, 2023
    Inventors: Riccardo CONTE, Andrea CARBONI, Gianfranco MARCONI
  • Publication number: 20230182197
    Abstract: Method to control a secondary cooling apparatus in a machine for continuous casting of metal products. The secondary cooling apparatus includes a plurality of cooling units equipped with nozzles, each nozzle is provided with delivery orifices from which a refrigerant fluid is delivered, on each occasion according to the punctual cooling needs, toward a metal product.
    Type: Application
    Filed: May 12, 2021
    Publication date: June 15, 2023
    Inventors: Riccardo CONTE, Andrea CARBONI, Gianfranco MARCONI
  • Patent number: 11597004
    Abstract: Apparatus to control continuous casting, including a mold provided with at least one entrance end through which liquid metal is introduced. Furthermore, the apparatus to control continuous casting includes at least one electromagnetic brake associated with the mold, configured to induce in the liquid metal recirculation flows, and a control and command unit connected at least to the electromagnetic brake and configured to manage the functioning thereof.
    Type: Grant
    Filed: June 28, 2019
    Date of Patent: March 7, 2023
    Assignee: DANIELI & C. OFFICINE MECCANICHE S.P.A.
    Inventor: Andrea Carboni
  • Publication number: 20210268575
    Abstract: Apparatus to control continuous casting, comprising a mold provided with at least one entrance end through which liquid metal is introduced. Furthermore, according to the present invention, the apparatus to control continuous casting comprises at least one electromagnetic brake associated with the mold, configured to induce in the liquid metal recirculation flows, and a control and command unit connected at least to the electromagnetic brake and configured to manage the functioning thereof.
    Type: Application
    Filed: June 28, 2019
    Publication date: September 2, 2021
    Inventor: Andrea CARBONI
  • Patent number: 8863819
    Abstract: A continuous casting device including at least a crystallizer suitable for casting a metal product, and a plurality of guide and containing segments with rolls, the function of which is to accompany the cast product exiting from the crystallizer. The device includes, an extension of or in an intermediate position to one or more of the guide and containing segments with rolls, one or more guide and containing segments of the mixed type with panels and rolls, each including one or more guide rolls disposed on at least one side of the product and insulated and/or reflecting and/or heated panels disposed on the opposite side of the product, so as to reduce the loss of temperature of the cast product in transit.
    Type: Grant
    Filed: May 17, 2011
    Date of Patent: October 21, 2014
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Gianpietro Benedetti, Andrea Carboni, Paolo Bobig
  • Publication number: 20130139993
    Abstract: A continuous casting device including at least a crystallizer suitable for casting a metal product, and a plurality of guide and containing segments with rolls, the function of which is to accompany the cast product exiting from the crystallizer. The device includes, an extension of or in an intermediate position to one or more of the guide and containing segments with rolls, one or more guide and containing segments of the mixed type with panels and rolls, each including one or more guide rolls disposed on at least one side of the product and insulated and/or reflecting and/or heated panels disposed on the opposite side of the product, so as to reduce the loss of temperature of the cast product in transit.
    Type: Application
    Filed: May 17, 2011
    Publication date: June 6, 2013
    Applicant: DANIEL & C. OFFICINE MECCANICHE SPA
    Inventors: Gianpietro Benedetti, Andrea Carboni, Paolo Bobig
  • Patent number: 6540011
    Abstract: Method and device to control the axial position of slabs emerging from continuous casting applied in rolling plants comprising at least a casting machine (11), a heating and/or temperature maintenance furnace (15) and a roughing and prefinishing (16) or finishing train (19) comprising at least one rolling stand (17), the method serving to align the axis (32) of a slab (24) entering the furnace (15) with the axis (25) of the first rolling stand (17), the method providing to control the axial position of the slab (24) and to activate at least a thruster element (26) able to be introduced inside the furnace (15) to act on the edge of the slab (24) and displace it laterally according to a measured discrepancy between the axis (32) of the slab (24) and the axis (25) of the rolling stand (17), wherein the thruster element (26) has a contact element (28) able to cooperate with the edge of the slab (24) advancing inside the furnace (15).
    Type: Grant
    Filed: February 14, 2001
    Date of Patent: April 1, 2003
    Assignee: Danieli & C. Officine Meccaniche S.p.A.
    Inventors: Estore Donini, Andrea Carboni, Roberto Millone
  • Publication number: 20010040020
    Abstract: Method and device to control the axial position of Slabs emerging from continuous casting applied in rolling plants comprising at least a casting machine (11), a heating and/or temperature maintenance furnace (15) and a roughing and pre-finishing (16) or finishing train (19) comprising at least one rolling stand (17), the method serving to align the axis (32) of a slab (24) entering the furnace (15) with the axis (25) of the first rolling stand (17), the method providing to control the axial position of the slab (24) and to activate at least a thruster element (26) able to be introduced inside the furnace (15) to act on the edge of the slab (24) and displace it laterally according to a measured discrepancy between the axis (32) of the slab (24) and the axis (25) of the rolling stand (17), wherein the thruster element (26) has a contact element (28) able to cooperate with the edge of the slab (24) advancing inside the furnace (15).
    Type: Application
    Filed: February 14, 2001
    Publication date: November 15, 2001
    Inventors: Estore Donini, Andrea Carboni, Roberto Millone
  • Publication number: 20010027853
    Abstract: Method and device to control the axial position of slabs emerging from continuous casting applied in rolling plants comprising at least a casting machine (11), an extraction and straightening assembly (12) with pairs of rolls (25), a heating and/or temperature maintenance furnace (15) and a roughing and pre-finishing (16) or finishing train (19), said device comprising means (26, 31a, 31b) to detect the axial position of the slab (24) arranged in at least a position upstream of or inside said furnace (15) and a processing unit (30) able to receive from said means (26, 31a, 31b) the signal relating to the axial position of the slab (24) and to condition the activation of at least one of said pairs of rolls (25) of the extraction and straightening assembly (12) to obtain a differentiated pressing of the slab (24) in the direction of the width in order to at least partly eliminate a possible discrepancy (&Dgr;) of the axis (28) of the slab (24) with respect to the rolling axis (27).
    Type: Application
    Filed: February 12, 2001
    Publication date: October 11, 2001
    Inventors: Estore Donini, Andrea Carboni, Roberto Millone
  • Patent number: 5941299
    Abstract: The controlled pre-rolling of a slab, leaving a continuous casting plant is carried out with pairs of pre-rolling elements (14, 114, 16) assembled in at least one pre-rolling assembly (10), the first of these pre-rolling assemblies (10) being positioned immediately downstream of the foot rolls (12) of a crystalliser (11). At least one data processing and controlling unit (21) governs the positioning and the adjustment of the pre-rolling elements (14, 114, 16), the final pre-rolling zone being pre-defined by a specific pair (No.
    Type: Grant
    Filed: November 26, 1996
    Date of Patent: August 24, 1999
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Mirco Striuli, Andrea Carboni, Alfredo Lavazza, Umberto Meroni, Giovanni Coassin
  • Patent number: 5803155
    Abstract: The casting line for slabs comprises at least a mould (11), an assembly of foot rolls (12) located at the outlet of the mould (11), a plurality of containing and guide assemblies (13) associated with the vertical segment of the line, a possible extraction assembly cooperating downstream with the last containing and guide assembly (13) and a drawing assembly (16) associated with the horizontal segment of the line, the containing and guide assemblies (13) covering at least the whole vertical segment of the casting line, at least part of the rolls (14) of the containing and guide assemblies (13) cooperating with an actuator (19) governed by a data processing unit (20) to obtain a controlled soft-reduction pre-rolling at least in the second part of the vertical segment of the casting line.
    Type: Grant
    Filed: May 7, 1996
    Date of Patent: September 8, 1998
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Alfredo Lavazza, Andrea Carboni, Giovanni Coassin
  • Patent number: 5601138
    Abstract: Method for the controlled pre-rolling of thin slabs (20) leaving a continuous casting plant, whereby the pre-rolling is carried out with a plurality of pairs of rolls (14-16), a first pre-rolling assembly (10) being positioned immediately downstream of foot rolls (12) of a mold (11), at least one displaceable roll (16) being included in the pairs of rolls (14-16), the pairs of rolls (14-16) being associated with pressure transducer (18) and hydraulic capsule (17), position transducer (24) being included. The pressure transducer (18) and position transducer (24) can be associated with a data processing unit (21), at least the first of the pairs of rolls (14-16) processing a slab (20) which has just emerged from the mold (11) with a thin solidified skin.
    Type: Grant
    Filed: November 3, 1995
    Date of Patent: February 11, 1997
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Bruno Di Giusto, Fulvio Fasano, Wogler Ruzza, Mirco Striuli, Alfredo Lavazza, Andrea Carboni, Giovanni Coassin
  • Patent number: 5598885
    Abstract: Method for the continuous casting of high-carbon steels to produce thin slabs, these steels being characterised by a content of carbon greater than 0.50%, in which method the taper of the mould at least in its first segment having to be between 1.5% and 4% per meter, the frequency of oscillation of the mould being between 180 and 350 oscillations per minute with a travel upwards and downwards of about .+-.5 to 9 mm., with a total travel of 10 to 18 mm., the cooling in the primary cooling period being very intense, the times of the transient state of start-up of the casting being reduced by 1/3 to 1/4 as compared to the normal times of the transient state of start-up.
    Type: Grant
    Filed: May 30, 1995
    Date of Patent: February 4, 1997
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Umberto Meroni, Domenico W. Ruzza, Andrea Carboni
  • Patent number: 5592988
    Abstract: Method for the continuous casting of peritectic steels to produce thin slabs, these peritectic steels being characterised by a content of carbon between 0.10%, and 0.15%, and at times even between 0.09% and 0.16%, in which method the taper of the mould at least in its first segment is between 2.0% and 6% per meter and the frequency of oscillation of the mould should be between 300 and 500 oscillations per minute with a travel upwards and downwards between .+-.2.5 mm. and 4 mm., with a total travel of 5 mm. to 8 mm., the primary and secondary cooling being restricted.
    Type: Grant
    Filed: May 30, 1995
    Date of Patent: January 14, 1997
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Umberto Meroni, Domenico W. Ruzza, Andrea Carboni
  • Patent number: 5488987
    Abstract: Method for the controlled pre-rolling of thin slabs (20) leaving a continuous casting plant, whereby the pre-rolling is carried out with a plurality of pairs of rolls (14-16) grouped together in one or more pre-rolling assemblies (10), the first of the pre-rolling assemblies (10) being positioned immediately downstream of foot rolls (12) of a mold (11), at least one displaceable roll (16) being included in the pairs of rolls (14-16), the pairs of rolls (14-16) being associated with pressure transducer means (18) and hydraulic capsule means (17), position transducer means (24) being included. The pressure transducer means (18) and position transducer means (24) can be associated with a data processing unit (21), at least the first of the pairs of rolls (14-16) processing a slab (20) which has just emerged from the mold (11) with a thin solidified skin.
    Type: Grant
    Filed: January 4, 1994
    Date of Patent: February 6, 1996
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Bruno Di Giusto, Fulvio Fasano, Wogler Ruzza, Mirco Striuli, Alfredo Lavazza, Andrea Carboni, Giovanni Coassin