Abstract: The composite tube comprises a tubular arrangement of knitted fiber characterized by a plurality of interlocking loops. The tubular knitted pattern allows for variable electrical, mechanical and geometrical tube options. A matrix material is applied over the knitted fiber pattern and is allowed to cure. The matrix material may include a combination of resin and epoxy constituents. The matrix material may be applied by a vacuum bag molding process. The flexible knitted reinforcing layer allows use of an inflatable bladder to hold the reinforcing layer in the desired shape, thereby facilitating tube constructions of varying shapes and diameters. Continuous application of the matrix material avoids overlapping seams that are prone to delamination. Methods are provided for reinforcing the composite tube construction including one or more folded layers of knitted fiber, a reinforcing wrap made of knitted fiber, and an inflatable balloon element in combination with a layer(s) of knitted fiber.

Abstract: An electrically tuned composite tube comprises a tubular arrangement of a knitted reinforcement layer. Selected knitted patterns provide desired density or spacing between fibers of the reinforcement layer. A mesh element is also incorporated in the tube construction to precisely control resistivity and conductivity performance characteristics by selecting the mesh element from one or more conductive or non-conductive fibers or wires. The mesh element may include a tubular arrangement of fiber or wire provided in a knitted pattern or a woven pattern. A matrix material is applied over the knitted reinforcement layer and mesh element, and is allowed to cure for a single matrix layer. Alternatively, a first tube can be constructed with only the knitted reinforcement layer and matrix material, and the mesh element is added afterwards with another layer of matrix material applied over the exterior surface of the first tube.

Abstract: The composite tube comprises a tubular arrangement of knitted fiber characterized by a plurality of interlocking loops. The tubular knitted pattern allows for variable electrical, mechanical and geometrical tube options. A matrix material is applied over the knitted fiber pattern and is allowed to cure. The matrix material may include a combination of resin and epoxy constituents. The matrix material may be applied by a vacuum bag molding process. The flexible knitted reinforcing layer allows use of an inflatable bladder to hold the reinforcing layer in the desired shape, thereby facilitating tube constructions of varying shapes and diameters. Continuous application of the matrix material avoids overlapping seams that are prone to delamination. Methods are provided for reinforcing the composite tube construction including one or more folded layers of knitted fiber, a reinforcing wrap made of knitted fiber, and an inflatable balloon element in combination with a layer(s) of knitted fiber.

Abstract: An electrically tuned composite tube comprises a tubular arrangement of a knitted reinforcement layer. Selected knitted patterns provide desired density or spacing between fibers of the reinforcement layer. A mesh element is also incorporated in the tube construction to precisely control resistivity and conductivity performance characteristics by selecting the mesh element from one or more conductive or non-conductive fibers or wires. The mesh element may include a tubular arrangement of fiber or wire provided in a knitted pattern or a woven pattern. A matrix material is applied over the knitted reinforcement layer and mesh element, and is allowed to cure for a single matrix layer. Alternatively, a first tube can be constructed with only the knitted reinforcement layer and matrix material, and the mesh element is added afterwards with another layer of matrix material applied over the exterior surface of the first tube.