Abstract: A structure according to one embodiment includes a substrate having a media facing side; and a thin film stack formed on the substrate, the thin film stack including magnetic films and insulating films, wherein the thin film stack is recessed from a plane extending along the media facing side of the substrate, wherein the magnetic films are recessed more than the insulating films, wherein the magnetic films each have a substantially flat media facing surface, wherein the insulating films each have a substantially flat media facing surface.

Abstract: A method for forming an at least partially crystalline alumina film includes providing a substrate, and depositing alumina onto the substrate at an ambient temperature to form the at least partially crystalline alumina film.

Abstract: A magnetic head produced at low ambient temperatures that comprise a crystalline alumina layer for increasing the durability of the head is provided. According to one embodiment, a magnetic head for at least one of reading and writing data on to a magnetic data storage media. The magnetic head comprises a substrate, an at least partially crystalline alumina layer formed on the substrate, at least one of a write transducer and a read transducer formed on the substrate, and a surface for engaging the magnetic data storage media. In another embodiment, a method for forming an at least partially crystalline alumina film. The method comprises providing a substrate, and depositing alumina onto the substrate at an ambient temperature to form the at least partially crystalline alumina film.

Abstract: A read/write head for magnetic tapes configured with an in situ radio frequency (RF) shield is provided. The RF shield of the invention inhibits device elements reading data from reading RF radiation irradiated by other device elements writing data. The RF shield may be situated between the device elements of one module and the device elements of a second module. The dimensions and materials of the RF shield may be selected depending upon the operating frequencies of the head and skin depth of materials comprising the RF shield. The data cable may be bonded to device element pads of a module using ACF bonding. AFC bonding the cable to the module may allow a metal ground plane on the cable to be extended to provide additional RF shielding.

Abstract: A magnetic head produced at low ambient temperatures that comprise a crystalline alumina layer for increasing the durability of the head is provided. According to one embodiment, a magnetic head for at least one of reading and writing data on to a magnetic data storage media. The magnetic head comprises a substrate, an at least partially crystalline alumina layer formed on the substrate, at least one of a write transducer and a read transducer formed on the substrate, and a surface for engaging the magnetic data storage media. In another embodiment, a method for forming an at least partially crystalline alumina film. The method comprises providing a substrate, and depositing alumina onto the substrate at an ambient temperature to form the at least partially crystalline alumina film.

Abstract: A structure according to one embodiment includes a substrate having a media facing side; and a thin film stack formed on the substrate, the thin film stack including magnetic films and insulating films, wherein the thin film stack is recessed from a plane extending along the media facing side of the substrate, wherein the magnetic films are recessed more than the insulating films, wherein the magnetic films each have a substantially flat media facing surface, wherein the insulating films each have a substantially flat media facing surface.

Abstract: A method according to one embodiment includes ion milling at a first angle of greater than about 25 degrees from normal relative to a media facing side of a thin film region of a magnetic head or component thereof for recessing the thin film region at about a constant rate for films of interest of the thin film region, planes of deposition of the films being oriented about perpendicular to the media facing side; and ion milling or plasma sputtering at a second angle of less than about 25 degrees from normal relative to the media facing side of the thin film region for recessing magnetic films therein faster than insulating films therein, the second angle being smaller than the first angle.

Abstract: In one general embodiment, a magnetic head includes a module having a substrate and a gap, the gap having an array of transducers therein, wherein the gap is recessed from a plane extending across a tape bearing surface side of the substrate; and a coating of aluminum oxide above at least a tape bearing surface side of the gap, the aluminum oxide having polycrystalline portions and amorphous portions.

Abstract: A method according to one embodiment includes ion milling at a first angle of greater than about 25 degrees from normal relative to a media facing side of a thin film region of a magnetic head or component thereof for recessing the thin film region at about a constant rate for films of interest of the thin film region, planes of deposition of the films being oriented about perpendicular to the media facing side; and ion milling or plasma sputtering at a second angle of less than about 25 degrees from normal relative to the media facing side of the thin film region for recessing magnetic films therein faster than insulating films therein, the second angle being smaller than the first angle.

Abstract: A read/write head for magnetic tapes configured with an in situ radio frequency (RF) shield is provided. The RF shield of the invention inhibits device elements reading data from reading RF radiation irradiated by other device elements writing data. The RF shield may be situated between the device elements of one module and the device elements of a second module. The dimensions and materials of the RF shield may be selected depending upon the operating frequencies of the head and skin depth of materials comprising the RF shield. The data cable may be bonded to device element pads of a module using ACF bonding. AFC bonding the cable to the module may allow a metal ground plane on the cable to be extended to provide additional RF shielding.