Abstract: Polytetrafluoroethylene filled with FeCo microparticles provides an ultralow wear, magnetic, multifunctional tribological material. For example, PTFE filled with an 5 wt. % of equiatomic, prealloyed FeCo powder resulted in steady state wear rates of 2.7×10?7 mm3/Nm, approaching that of PTFE-filled alumina. Comparable wear rates were not recovered for PTFE filled with just iron or cobalt microparticles.

Abstract: Several innovative technologies, including pressure-drop minimization, advanced refractory high entropy alloys, and advanced manufacturing can provide a compact heat exchanger that extends the state-of-the-art heat-exchanger operating range. The compact heat exchanger can reduce pressure drop losses by 100 to 500%, while retaining most of the heat transfer. The compact heat exchanger can be fabricated from refractory high entropy alloys that have favorable corrosion, thermal fatigue, and creep properties at high temperatures and pressures. Therefore, the compact heat exchanger using high entropy alloys can operate at >800° C. and 80 bars.

Abstract: The present disclosure is directed to novel high entropy alloys, including refractory high entropy alloys, and methods of selecting high entropy alloys and refractory high entropy alloys with select nuclear application predetermined properties.

Abstract: The present invention provides an additive manufacturing (AM) processing and design approach using removable “heat sink” artifacts to tailor the mechanical properties of traditionally low strength and low ductility alloys. As an example, the design approach was demonstrated with the Fe-50 at. % Co alloy, as a model material of interest for electromagnetic applications. AM-processed components exhibited unprecedented performance, with a 300% increase in strength and an order-of-magnitude improvement in ductility relative to conventional wrought material. The method enables the design and processing of high-performance, next-generation components and alloys.

Abstract: The present invention relates to methods of enhancing the surface properties of soft alloys by using a high energy beam. In particular embodiments, the methods can also allow for beam-based welding of such soft alloys to another metal component.