Abstract: A fiber optic illuminator is provided comprising an optics bed, a light source, a collimating lens, and a condensing lens. The light source is mounted in a fixed position with respect to the optics bed. The collimating lens is mounted in a fixed position with respect to the optics bed and collimates at least a portion of the light from the light source. A condensing lens receives the substantially collimated light output and focuses the collimated light output to optically couple to an optical fiber. The condensing lens may be mounted on an adjustable mount. The tolerances of the fixed optical elements i.e. light source and collimating lens allow the fixed optical elements to be positioned with a minimal amount of variation where the variation is determined by manufacturing tolerances associated with these individual elements and their mounts and couple them to the optics bed.

Abstract: A fiber optic illuminator is provided comprising an optics bed, a light source, a collimating lens, and a condensing lens. The light source is mounted in a fixed position with respect to the optics bed. The collimating lens is mounted in a fixed position with respect to the optics bed and collimates at least a portion of the light from the light source. A condensing lens receives the substantially collimated light output and focuses the collimated light output to optically couple to an optical fiber. The condensing lens may be mounted on an adjustable mount. The tolerances of the fixed optical elements i.e. light source and collimating lens allow the fixed optical elements to be positioned with a minimal amount of variation where the variation is determined by manufacturing tolerances associated with these individual elements and their mounts and couple them to the optics bed.

Abstract: A tray support arm assembly provides for the positioning of a tray and an attached movable arm in a substantially horizontal orientation with respect to the console portion of a machine for use and a substantially vertical orientation with respect to the console portion of a machine for storage. The tray support arm assembly includes a lockable tray rotation joint, a lockable wrist joint, a lower arm assembly, a lockable elbow joint, an upper assembly and a lockable shoulder joint.

Abstract: The present invention is a method and apparatus for building three-dimensional models by deposition modeling techniques from moisture-sensitive thermoplastics. A feedstock of thermoplastic modeling material is dried to a low moisture content and supplied to a dispensing head of a modeling apparatus. The dry thermoplastic material is heated in a liquifier and deposited in a predetermined pattern so as to build a three-dimensional model.

Abstract: A tray support arm assembly provides for the positioning of a tray and an attached movable arm in a substantially horizontal orientation with respect to the console portion of a machine for use and a substantially vertical orientation with respect to the console portion of a machine for storage. The tray support arm assembly includes a lockable tray rotation joint, a lockable wrist joint, a lower arm assembly, a lockable elbow joint, an upper assembly and a lockable shoulder joint.

Abstract: Filament is loaded into an extrusion apparatus, such as a three-dimensional deposition modeling machine, by inserting a cassette containing filament into the apparatus. A filament strand from the cassette is then advanced into the machine, such as by operating a thumb wheel or a follower wheel on the cassette. The filament loading method of the present invention provides a convenient manner of loading and unloading filament in a three-dimensional modeling machine, and can be implemented in a manner that protects the filament from environmental moisture.

Abstract: An apparatus which extrudes flowable material from a liquifier includes a system for loading filament supplied in a cassette. The cassette is loaded into a loading bay of the apparatus. A strand of filament from the cassette is engaged and advanced along a path to the liquifier using a drive wheel or roller pair. A conduit having an entrance in the loading bay guides the filament as it is advanced. The filament loading system of the present invention provides a convenient manner of loading and unloading filament in a three-dimensional modeling machine, and can be implemented in a manner that protects the filament from environmental moisture.

Abstract: Disclosed are a filament cassette and a filament loading assembly for supplying filament in a three-dimensional deposition modeling machine. The filament cassette contains a rotatable spool of filament, and has an exit orifice through which a filament strand may exit the cassette. The filament loading assembly is mounted on the modeling machine and receives the filament cassette. The filament loading assembly has conduit for receiving a strand of filament from the cassette and a drive means for advancing the filament strand through the conduit. The filament cassette and loading assembly of the present invention provide a convenient manner of loading and unloading filament from the modeling machine. The filament cassette and the conduit may be made airtight so that the filament is protected from moisture in the environment.

Abstract: Filament is loaded into an extrusion apparatus, such as a three-dimensional deposition modeling machine, by inserting a cassette containing filament into the apparatus. A filament strand from the cassette is then advanced into the machine, such as by operating a thumb wheel or a follower wheel on the cassette. The filament loading method of the present invention provides a convenient manner of loading and unloading filament in a three-dimensional modeling machine, and can be implemented in a manner that protects the filament from environmental moisture.

Abstract: An apparatus which extrudes flowable material from a liquifier includes a system for loading filament supplied in a cassette. The cassette is loaded into a loading bay of the apparatus. A strand of filament from the cassette is engaged and advanced along a path to the liquifier using a drive wheel or roller pair. A conduit having an entrance in the loading bay guides the filament as it is advanced. The filament loading system of the present invention provides a convenient manner of loading and unloading filament in a three-dimensional modeling machine, and can be implemented in a manner that protects the filament from environmental moisture.

Abstract: Disclosed are a method and apparatus for building three-dimensional models by deposition modeling techniques from moisture-sensitive thermoplastics. A feedstock of thermoplastic modeling material is dried to a low moisture content and supplied to a dispensing head of a modeling apparatus. The dry thermoplastic material is heated in a liquifier and deposited in a predetermined pattern so as to build a three-dimensional model.

Abstract: A system for mounting a slab substrate in a three-dimensional modeling machine includes two parallel rails positioned on opposite sides of a modeling platform. A blade extends along each rail, each blade having an inward-facing knife edge. A slab substrate having a width which approximates the distance between the two rails and having slits in its sides is loaded in the machine by lining up the slits, respectively, with each blade and pushing the substrate towards the rear of the platform as the knife edges cut into the substrate. Preferably, the platform includes a rear stopper to stop rearward motion of the substrate. The platform preferably also includes a retaining means at its front edge that is actuated to lock the substrate into place on the platform during modeling. The substrate is removed from the platform by deactuating the retaining means, if any, grasping the substrate, and sliding the substrate towards the front of the platform.

Abstract: Disclosed are a filament cassette and a filament loading assembly for supplying filament in a three-dimensional deposition modeling machine. The filament cassette contains a rotatable spool of filament, and has an exit orifice through which a filament strand may exit the cassette. The filament loading assembly is mounted on the modeling machine and receives the filament cassette. The filament loading assembly has conduit for receiving a strand of filament from the cassette and a drive means for advancing the filament strand through the conduit. The filament cassette and loading assembly of the present invention provide a convenient manner of loading and unloading filament from the modeling machine. The filament cassette and the conduit may be made airtight so that the filament is protected from moisture in the environment.