Patents by Inventor Andrew P. Nowak

Andrew P. Nowak has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9670379
    Abstract: A composition comprises a copolymer made from a thiol terminated hydrocarbon monomer and at least one additional monomer chosen from the compounds of i) a terminally unsaturated hydrocarbon monomer, ii) an isocyanate functionalized hydrocarbon monomer and iii) a silane monomer substituted with two or more C2 to C8 terminally unsaturated alkenyl groups or C2 to C8 terminally unsaturated alkynyl groups. The composition also includes a particulate filler dispersed in the copolymer and a solvent. If the terminally unsaturated hydrocarbon monomer is polybutadiene, the polybutadiene contains from about 0 mol % to about 30 mol % of polymer units in a cis-1,4-butadiene form. Composites made from the composition and methods for making composite panels are also disclosed.
    Type: Grant
    Filed: July 23, 2015
    Date of Patent: June 6, 2017
    Assignee: THE BOEING COMPANY
    Inventors: Andrew P. Nowak, April R. Rodriguez, Erin E. Stache
  • Patent number: 9637658
    Abstract: A coating includes at least one coating layer containing first particles, second particles, and third particles distributed throughout a cross-linked, continuous polymer matrix. An outer surface of the coating layer includes surfaces of at least first particles extending outward from a top periphery of the polymer matrix. The outer surface exhibits a property of delaying ice formation compared to the coating layer without the first particles. A method includes applying a coating composition in one application step. The one-step coating composition contains first particles, second particles, and third particles in a base containing a polymer. A coating composition includes first particles, second particles, and third particles distributed in a matrix precursor.
    Type: Grant
    Filed: October 21, 2013
    Date of Patent: May 2, 2017
    Assignee: THE BOEING COMPANY
    Inventors: Andrew P Nowak, Adam F Gross, Elena Sherman, Jill E Seebergh, Glenn R Dalby, Douglas H Berry
  • Publication number: 20170101510
    Abstract: Methods and formulations for modified silicone resins of Formula (II) are presented. Formula (II) comprises at least one of each of the following subunits: The R1, R2, R3, R6, R7, R8, R9, R10, R11, R12 and R13 are each independently selected from a group consisting of H, alkyl, alkenyl, alkynyl, and aryl. The X is selected from a group consisting of arylene, transition metal, inorganic oxide, and silsesquioxane. The values of t ranges from 1 to 10, y ranges from 1 to 200 and z ranges from 1 to 1,000. The elastomeric materials prepared from modified silicone resins display robust mechanical properties following prolonged exposure to high temperatures (e.g., 316° C. or higher).
    Type: Application
    Filed: December 22, 2016
    Publication date: April 13, 2017
    Inventors: Chaoyin ZHOU, Andrew P. NOWAK, Richard E. SHARP, Wen LI, James E. FRENCH
  • Publication number: 20170096568
    Abstract: Variations of this invention provide durable, impact-resistant structural coatings that have both dewetting and anti-icing properties. The coatings in some embodiments possess a self-similar structure that combines a low-cost matrix with two feature sizes that are tuned to affect the wetting of water and freezing of water on the surface. Dewetting and anti-icing performance is simultaneously achieved in a structural coating comprising multiple layers, wherein each layer includes (a) a continuous matrix; (b) discrete templates dispersed that promote surface roughness to inhibit wetting of water; and (c) nanoparticles that inhibit heterogeneous nucleation of water. These structural coatings utilize low-cost, lightweight, and environmentally benign materials that can be rapidly sprayed over large areas using convenient coating processes.
    Type: Application
    Filed: November 15, 2016
    Publication date: April 6, 2017
    Inventors: Andrew P. NOWAK, Adam F. GROSS, Michael H. BARTL
  • Patent number: 9611375
    Abstract: Aspects described herein generally describe epoxy resins and methods of epoxy resin formation. In some embodiments, a resin includes the reaction product of one or more polythiols, one or more polyepoxides, one or more fillers and one or more amine catalysts. Polythiols have between two and about ten thiol moieties. Polyepoxides have between two and about ten epoxy moieties. One or more amine catalysts of the formula NR1R2R3, wherein each of R1, R2, and R3 is independently linear or branched C1-20 alkyl or two or more of R1, R2, and R3 combine to form cycloalkyl. The resin has a compressive strength of at least 14 ksi at 2% offset at 70° F. and at least 8 ksi at 2% offset at 190° F.
    Type: Grant
    Filed: November 3, 2015
    Date of Patent: April 4, 2017
    Assignee: THE BOEING COMPANY
    Inventors: Andrew P. Nowak, April R. Rodriguez, Thomas Boundy, Carissa A. Pajel, Alain A. Adjorlolo
  • Publication number: 20170022385
    Abstract: A composition comprising a cyclic olefin copolymer; a particulate filler dispersed in the cyclic olefin copolymer; and a solvent is disclosed. The composition can be used to make a transmissive composite. The transmissive composite and a method of making a transmissive composite panel are also disclosed.
    Type: Application
    Filed: July 23, 2015
    Publication date: January 26, 2017
    Inventors: Andrew P. Nowak, April R. Rodriguez, Erin E. Stache, Russell P. Mott, Adam F. Gross
  • Publication number: 20170022389
    Abstract: A composition comprises a copolymer made from a thiol terminated hydrocarbon monomer and at least one additional monomer chosen from the compounds of i) a terminally unsaturated hydrocarbon monomer, ii) an isocyanate functionalized hydrocarbon monomer and iii) a silane monomer substituted with two or more C2 to C8 terminally unsaturated alkenyl groups or C2 to C8 terminally unsaturated alkynyl groups. The composition also includes a particulate filler dispersed in the copolymer and a solvent. If the terminally unsaturated hydrocarbon monomer is polybutadiene, the polybutadiene contains from about 0 mol % to about 30 mol % of polymer units in a cis-1,4-butadiene form. Composites made from the composition and methods for making composite panels are also disclosed.
    Type: Application
    Filed: July 23, 2015
    Publication date: January 26, 2017
    Inventors: Andrew P. Nowak, April R. Rodriguez, Erin E. Stache
  • Publication number: 20170022324
    Abstract: A novel copolymer is made from a thiol terminated hydrocarbon monomer and at least one additional monomer chosen from the compounds of i) a terminally unsaturated hydrocarbon monomer, ii) an isocyanate functionalized hydrocarbon monomer and iii) a silane monomer substituted with two or more C2 to C8 terminally unsaturated alkenyl groups or C2 to C8 terminally unsaturated alkynyl groups, wherein the copolymer is a linear polymer, branched polymer or crosslinked polymer network, with the following provisos: if the at least one additional monomer is either a) a terminally unsaturated hydrocarbon monomer that is not a polymer having 12 carbon atoms or more, or b) a silane monomer, then the thiol terminated hydrocarbon monomer includes a saturated hydrocarbon ring with two or more terminal thiol groups attached to the hydrocarbon ring; if the terminally unsaturated hydrocarbon monomer is polybutadiene, the polybutadiene contains from about 0 mol % to about 30 mol % of polymer units in the cis-1,4-butadiene form; a
    Type: Application
    Filed: July 23, 2015
    Publication date: January 26, 2017
    Inventors: Andrew P. Nowak, April R. Rodriguez, Erin E. Stache
  • Publication number: 20170015922
    Abstract: Disclosed are materials that possess both low adhesion and the ability to absorb water. The material passively absorbs water from the atmosphere and then expels this water upon impact with debris, to create a self-cleaning layer. The lubrication reduces friction and surface adhesion of the debris (such as an insect), which may then slide off the surface. The invention provides a material comprising a continuous matrix including a polymer having a low surface energy (less than 50 mJ/m2) and a plurality of inclusions, dispersed within the matrix, each comprising a hygroscopic material. The continuous matrix and the inclusions form a lubricating surface layer in the presence of humidity. The material optionally contains porous nanostructures that inject water back onto the surface after an impact, absorbing water under pressure and then releasing water when the pressure is removed. The material may be a coating or a surface, for example.
    Type: Application
    Filed: March 14, 2015
    Publication date: January 19, 2017
    Inventors: Adam F. GROSS, Andrew P. NOWAK, Larken E. CUMBERLAND
  • Patent number: 9546280
    Abstract: Variations of this invention provide durable, impact-resistant structural coatings that have both dewetting and anti-icing properties. The coatings in some embodiments possess a self-similar structure that combines a low-cost matrix with two feature sizes that are tuned to affect the wetting of water and freezing of water on the surface. Dewetting and anti-icing performance is simultaneously achieved in a structural coating comprising multiple layers, wherein each layer includes (a) a continuous matrix; (b) discrete templates dispersed that promote surface roughness to inhibit wetting of water; and (c) nanoparticles that inhibit heterogeneous nucleation of water. These structural coatings utilize low-cost, lightweight, and environmentally benign materials that can be rapidly sprayed over large areas using convenient coating processes.
    Type: Grant
    Filed: December 7, 2012
    Date of Patent: January 17, 2017
    Assignee: HRL Laboratories, LLC
    Inventors: Andrew P. Nowak, Adam F. Gross, Michael H. Bartl
  • Publication number: 20170002230
    Abstract: Variations of this invention provide durable, impact-resistant structural coatings that have both dewetting and anti-icing properties. Dewetting and anti-icing performance is simultaneously achieved in a structural coating comprising (a) a continuous matrix; (b) discrete templates that promote surface roughness to inhibit wetting of water; (c) porous voids surrounding the discrete templates; and (d) nanoparticles that inhibit heterogeneous nucleation of water, wherein the discrete templates and/or the nanoparticles include a surface material with hydrophobicity that decreases with increasing temperature. The surface material may be a polymer brush exhibiting an upper critical solution temperature in water of 50° C. or higher. These structural coatings utilize low-cost, lightweight, and environmentally benign materials that can be rapidly sprayed over large areas using convenient coating processes.
    Type: Application
    Filed: October 25, 2014
    Publication date: January 5, 2017
    Inventors: Andrew P. NOWAK, Adam F. GROSS
  • Patent number: 9534089
    Abstract: Methods and formulations for modified silicone resins of Formula (II) are presented. Formula (II) comprises at least one of each of the following subunits: The R1, R2, R3, R6, R7, R8, R9, R10, R11, R12 and R13 are each independently selected from a group consisting of H, alkyl, alkenyl, alkynyl, and aryl. The X is selected from a group consisting of arylene, transition metal, inorganic oxide, and silsesquioxane. The values oft ranges from 1 to 10, y ranges from 1 to 200 and z ranges from 1 to 1,000. The elastomeric materials prepared from modified silicone resins display robust mechanical properties following prolonged exposure to high temperatures (e.g., 316° C. or higher).
    Type: Grant
    Filed: July 11, 2014
    Date of Patent: January 3, 2017
    Assignee: The Boeing Company
    Inventors: Chaoyin Zhou, Andrew P. Nowak, Richard E. Sharp, Wen Li, James E. French
  • Patent number: 9527261
    Abstract: An ordered, 3-dimensional, micro-scale, open-cellular truss structure including interconnected hollow polymer tubes. The hollow micro-truss structure separates two fluid volumes which can be independently pressurized or depressurized to control flow, or materials properties, or both. Applications for this invention include deployable structures, inflatable structures, flow control, and vented padding.
    Type: Grant
    Filed: September 14, 2012
    Date of Patent: December 27, 2016
    Assignee: HRL Laboratories, LLC
    Inventors: Christopher S. Roper, William B. Carter, Alan J. Jacobsen, Kevin J. Maloney, Robert E. Doty, Tobias A. Schaedler, Adam E. Sorensen, Andrew P. Nowak
  • Publication number: 20160312066
    Abstract: There is provided a method of synthesizing and using a segmented copolymer that includes mixing one or more ?,? (alpha, omega) amine or ?,? (alpha, omega) hydroxyl terminated polysiloxane first soft segments having an average molecular weight of between about 2500 grams per mole to about 10,000 grams per mole, and one or more diisocyanate species, together to form a first reaction product; mixing the first reaction product and one or more low molecular weight diol or diamine chain extenders each having an average molecular weight of less than 400 grams per mole, together in a solvent to form a segmented copolymer in solution; and applying the segmented copolymer in solution to one or more surfaces via spray coating directly from the solution with the segmented copolymer, wherein the segmented copolymer formed has a high flexibility at an environmental temperature of down to about ?100 degrees Celsius.
    Type: Application
    Filed: June 29, 2016
    Publication date: October 27, 2016
    Inventors: Andrew P. Nowak, Chaoyin Zhou, Richard E. Sharp
  • Publication number: 20160300646
    Abstract: A low viscosity polysulfide sealant composition. The composition comprises a curable polysulfide polymer; a crosslinking agent; and a plurality of core-shell particles. The core-shell particles comprise: a core comprising a ferromagnetic material; and a shell comprising silica treated with an organic sulfur containing compound. The shell is capable of bonding with the polysulfide polymer.
    Type: Application
    Filed: April 8, 2015
    Publication date: October 13, 2016
    Inventors: Andrew P. Nowak, Sophia S. Yang, Thomas I. Boundy, Darrin M. Hansen, Alain A. Adjorlolo, Carissa A. Pajel, Eliana V. Ghantous
  • Publication number: 20160280867
    Abstract: Methods for making and curing resin-based adhesives are disclosed using encapsulated amine accelerators activated by providing ultrasonic energy.
    Type: Application
    Filed: March 24, 2015
    Publication date: September 29, 2016
    Inventors: ANDREW P. NOWAK, GEOFFREY P. McKNIGHT, CARISSA A. PAJEL, SOPHIA S. YANG, THOMAS I BOUNDY, APRIL R. RODRIGUEZ, DARRIN M HANSEN, ALAIN A ADJORLOLO
  • Publication number: 20160201005
    Abstract: Low-friction fluorinated coatings are disclosed herein. A preferred low-friction material contains a low-surface-energy fluoropolymer having a surface energy between about 5 mJ/m2 to about 50 mJ/m2, and a hygroscopic material that is covalently connected to the fluoropolymer in a triblock copolymer, such as PEG-PFPE-PEG. The material forms a lubricating surface layer in the presence of humidity. An exemplary copolymer comprises fluoropolymers with average molecular weight from 500 g/mol to 20,000 g/mol, wherein the fluoropolymers are (?,?)-hydroxyl-terminated and/or (?,?)-amine-terminated, and wherein the fluoropolymers are present in the triblock structure T-(CH2—CH2—O)—CH2—CF2—O—(CF2—CF2—O)m(CF2—O)n—CF2—CH2—(O—CH2—CH2)p-T where T is a hydroxyl or amine terminal group, p=1 to 50, m=1 to 100, and n=1 to 100. The copolymer also contains isocyanate species and polyol or polyamine chain extenders or crosslinkers possessing a functionality of preferably 3 or greater.
    Type: Application
    Filed: March 17, 2016
    Publication date: July 14, 2016
    Inventors: Andrew P. NOWAK, Adam F. GROSS, Elena SHERMAN
  • Patent number: 9388272
    Abstract: There is provided a method of synthesizing a segmented copolymer that includes mixing one or more ?,? (alpha, omega) amine or ?,? (alpha, omega) hydroxyl terminated polysiloxane first soft segments having an average molecular weight of between about 2500 grams per mole to about 10,000 grams per mole, and one or more diisocyanate species, together to form a first reaction product; mixing the first reaction product and one or more low molecular weight diol or diamine chain extenders each having an average molecular weight of less than 400 grams per mole, together in a solvent to form a segmented copolymer; and, removing the solvent.
    Type: Grant
    Filed: January 22, 2015
    Date of Patent: July 12, 2016
    Assignee: The Boeing Company
    Inventors: Andrew P. Nowak, Chaoyin Zhou, Richard E. Sharp
  • Publication number: 20160194574
    Abstract: Some variations provide a segmented copolymer composition comprising: fluoropolymer first soft segments that are (?,?)-hydroxyl-terminated and/or (?,?)-amine-terminated; polyester or polyether second soft segments that are (?,?)-hydroxyl-terminated and/or (?,?)-amine-terminated; isocyanate species possessing an isocyanate functionality of 2 or greater; and polyol or polyamine chain extenders or crosslinkers, wherein the molar ratio of the second soft segments to the first soft segments is less than 2.0. Exemplary segmented copolymers are disclosed. The segmented copolymer composition may be present in a low-friction, low-adhesion coating. Such a coating may be characterized by a coefficient of friction, measured at 90% relative humidity, less than 0.7. Such a coating may be characterized by an average kinetic delay of surface ice formation of at least 10 minutes at ?10° C. These coatings are useful as bugphobic and icephobic coatings.
    Type: Application
    Filed: August 19, 2015
    Publication date: July 7, 2016
    Inventors: Adam F. GROSS, Andrew P. NOWAK
  • Publication number: 20160194762
    Abstract: Thermal barrier materials are provided that possess low heat capacity and low thermal conductivity, while at the same time, high structural integrity and robustness. In some embodiments, the disclosed coating comprises metal-containing spheres that are sintered or glued together and/or embedded in a matrix. The coating has at least 60% void volume fraction and closed porosity. The coating thickness is from 50 microns to 500 microns, and the metal spheres have an average diameter that is from about 5% to about 30% of the coating thickness. In some embodiments, the metal spheres have an average diameter that is 4-10 times smaller than the coating thickness. Thermal barrier materials with these coatings can be beneficial in engine applications, for example.
    Type: Application
    Filed: September 19, 2014
    Publication date: July 7, 2016
    Inventors: Tobias A. SCHAEDLER, Adam F. GROSS, Andrew P. NOWAK, John A. MARTIN, Joanna A. KOLODZIEJSKA