Patents by Inventor Andrew W. Hays

Andrew W. Hays has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9004651
    Abstract: An ink jet printhead including a thermo-pneumatic actuator array for ejecting ink from an array of nozzles. The actuator array may include a plurality of channels in fluid communication with a plurality of working fluid chambers. After completing formation of the actuator array, working fluid may be injected into a working fluid inlet on an exterior of the actuator array and into the plurality of working fluid chambers through the plurality of channels.
    Type: Grant
    Filed: September 6, 2013
    Date of Patent: April 14, 2015
    Assignee: Xerox Corporation
    Inventors: Peter J. Nystrom, Andrew W. Hays
  • Patent number: 9004652
    Abstract: An ink jet printhead including a thermo-pneumatic actuator array for ejecting ink from an array of nozzles. The actuator array may include the use of a silicon-on-insulator (SOI) semiconductor wafer including a device layer, a handle layer, and a dielectric layer that physically separates the device layer from the handle layer to simplify printhead formation. During an exemplary process, the SOI wafer is attached to a heater wafer and a nozzle plate is attached to the dielectric layer such that, during use of the printhead, the device layer functions as an actuator membrane. Deflection of the device layer during use of the printhead creates a pressure within an ink chamber which causes ejection of ink from one of the nozzles of the array of nozzles.
    Type: Grant
    Filed: September 6, 2013
    Date of Patent: April 14, 2015
    Assignee: Xerox Corporation
    Inventors: Peter J. Nystrom, Andrew W. Hays, Peter M. Gulvin
  • Publication number: 20150097897
    Abstract: An ink jet printhead includes a nozzle plate including a nozzle, a recess in the nozzle plate, and a compliant layer that covers the recess and forms a sealed pocket that may be filled with air or another gas during use of the printhead. During actuation of a piezoelectric element during the ejection of ink from the nozzle, the sealed pocket attenuates an acoustic energy generated by the piezoelectric element, thereby reducing crosstalk to adjacent nozzles by the acoustic energy.
    Type: Application
    Filed: October 8, 2013
    Publication date: April 9, 2015
    Applicant: XEROX CORPORATION
    Inventors: Gary D. Redding, Mark A. Cellura, Peter J. Nystrom, Andrew W. Hays
  • Patent number: 8992857
    Abstract: A mixing method and device are disclosed. The mixing method includes providing a drop generating device including a first drop ejector, a second drop ejector and a collector. The mixing method also includes ejecting a plurality of drops of a first reactant from the first drop ejector and ejecting a plurality of drops of a second reactant from the second drop ejector and collecting the drops with the collector.
    Type: Grant
    Filed: January 14, 2013
    Date of Patent: March 31, 2015
    Assignee: Xerox Corporation
    Inventors: David Allen Mantell, Peter Michael Gulvin, Pinyen Lin, Andrew W Hays
  • Publication number: 20150070440
    Abstract: An ink jet printhead including a thermo-pneumatic actuator array for ejecting ink from an array of nozzles. The actuator array may include the use of a silicon-on-insulator (SOI) semiconductor wafer including a device layer, a handle layer, and a dielectric layer that physically separates the device layer from the handle layer to simplify printhead formation. During an exemplary process, the SOI wafer is attached to a heater wafer and a nozzle plate is attached to the dielectric layer such that, during use of the printhead, the device layer functions as an actuator membrane. Deflection of the device layer during use of the printhead creates a pressure within an ink chamber which causes ejection of ink from one of the nozzles of the array of nozzles.
    Type: Application
    Filed: September 6, 2013
    Publication date: March 12, 2015
    Applicant: XEROX CORPORATION
    Inventors: Peter J. Nystrom, Andrew W. Hays, Peter M. Gulvin
  • Publication number: 20150070441
    Abstract: An ink jet printhead including a thermo-pneumatic actuator array for ejecting ink from an array of nozzles. The actuator array may include a plurality of channels in fluid communication with a plurality of working fluid chambers. After completing formation of the actuator array, working fluid may be injected into a working fluid inlet on an exterior of the actuator array and into the plurality of working fluid chambers through the plurality of channels.
    Type: Application
    Filed: September 6, 2013
    Publication date: March 12, 2015
    Applicant: XEROX CORPORATION
    Inventors: Peter J. Nystrom, Andrew W. Hays
  • Patent number: 8950849
    Abstract: In some aspects of the present application, an inkjet printing device is disclosed that can comprises an enclosed module configured to store ink and provide a path for ink flow; and an annular structure surrounding the path for ink flow, wherein the annular structure comprises a first polymer structure; a void structure arranged to surround the first polymer structure; and a second polymer structure arranged to surround the void structure.
    Type: Grant
    Filed: February 13, 2012
    Date of Patent: February 10, 2015
    Assignee: Xerox Corporation
    Inventors: Andrew W. Hays, Jun Ma
  • Publication number: 20140295064
    Abstract: A nanoprinthead including an array of nanotip cantilevers, where each nanotip cantilever includes a nanotip at an end of a cantilever, and a method for forming the nanoprinthead. Each nanotip may be individually addressable through use of an array of piezoelectric actuators. Embodiments for forming a nanoprinthead including an array of nanotip cantilevers can include an etching process from a material such as a silicon wafer, or the formation of a metal or dielectric nanotip cantilever over a substrate. The nanoprinthead may operate to provide uses for technologies such as dip-pen nanolithography, nanomachining, and nanoscratching, among others.
    Type: Application
    Filed: April 2, 2013
    Publication date: October 2, 2014
    Applicant: XEROX CORPORATION
    Inventors: Peter J. Nystrom, Andrew W. Hays, Bijoyraj Sahu
  • Patent number: 8801164
    Abstract: A method and structure for depriming an ink jet printhead. To deprime ink from a printhead at a location between a nozzle (aperture) and a particulate filter (rock screen), a force (pressure) is applied to the ink. The pressure can either be a positive pressure applied to the nozzle from the outside of the aperture plate or a negative pressure (vacuum) applied at a location upstream from the particulate filter. Because openings within the particulate filter are each smaller than the nozzle, there exists a force which is sufficient to move a meniscus of the ink from the nozzle back to the particulate filter, but which is insufficient to move the meniscus beyond the particulate filter, for example due to a surface tension of the meniscus of the ink.
    Type: Grant
    Filed: December 8, 2011
    Date of Patent: August 12, 2014
    Assignee: Xerox Corporation
    Inventors: Andrew W Hays, Antonio L Williams
  • Patent number: 8746848
    Abstract: Systems and methods of ejecting ink drops from an inkjet printer are disclosed. The systems and methods can include a printhead with one or more actuators with associated nozzles and membranes. A voltage waveform can be applied to the actuators to fill the actuators with a volume of ink and eject the ink through the nozzles as ink drops. The voltage waveform can have associated pre-fill voltage to fill the actuator with ink and a firing voltage to eject the ink. The actuator membranes can have multi-height dimples to protect the membranes from contacting electrodes and reduce the electric field.
    Type: Grant
    Filed: February 20, 2013
    Date of Patent: June 10, 2014
    Assignee: Xerox Corporation
    Inventors: Andrew W Hays, Richard P Germain, Joseph A Degroot, Peter J Nystrom, Jun Ma
  • Patent number: 8714722
    Abstract: A structure and method including a filter assembly, wherein the structure can be an ink jet printhead including the filter assembly. The filter assembly can include a first filter layer having a plurality of pores therein, wherein the pores have a first pitch, and a second filter layer having a plurality of pores therein, wherein the pores in the second filter layer have a second pitch which is different than the first pitch. The structure can include a fluid path through the filter assembly. An area of overlap of the pores in the first filter layer with the pores in the second filter layer, in a vertical direction perpendicular to a plane of the filter assembly, can include a periodicity.
    Type: Grant
    Filed: July 20, 2012
    Date of Patent: May 6, 2014
    Assignee: Xerox Corporation
    Inventors: Andrew W. Hays, Jun Ma, Peter J. Nystrom, Bradley J. Gerner
  • Publication number: 20140120229
    Abstract: A method for printing a three-dimensional crystalline structure such as a chocolate layer wherein, after printing, the material has a desired crystal structure. An embodiment can include printing a liquid first layer of material with a printer onto a second layer of material having a crystal structure. Subsequently, the printed liquid first layer is processed to solidify the first layer. During the processing of the printed liquid first layer, the second layer functions as a crystal seed layer through physical contact with the printed liquid first layer and the second layer crystallizes with the crystal structure.
    Type: Application
    Filed: November 1, 2012
    Publication date: May 1, 2014
    Applicant: XEROX CORPORATION
    Inventors: David Allen Mantell, Andrew W. Hays, Zahra C. Langford
  • Patent number: 8702216
    Abstract: A printhead for printing ink includes a particulate filter manufactured from a polymer sheet such as a polyimide sheet. Filter openings within the particulate filter can be formed using a mask and a laser beam to ablate exposed portions of the polymer sheet. Embodiments of the present teachings can result in the formation smaller filter openings at a smaller pitch within the polymer sheet than, for example, stainless steel particulate filters, and thus more openings which cover a larger percentage of the filter surface for a given filter size, which can result in a reduction of fluid pressure within the printhead. Thus smaller filter openings for improved filtering of smaller particulates can be formed while maintaining a sufficient ink flow at a sufficiently low pressure within the printhead during operation.
    Type: Grant
    Filed: December 21, 2011
    Date of Patent: April 22, 2014
    Assignee: Xerox Corporation
    Inventors: Terrance L Stephens, James D. Padgett, John R. Andrews, Andrew W. Hays
  • Patent number: 8696098
    Abstract: A printhead having a circulation device to create a directed flow of ink and a separator to divert particulate matter, which can be present in the ink, to a location where the particulate matter falls out of the directed flow. The circulation device can include a heater configured to provide the directed flow of ink and the separator can include a divider to provide a location for particulate matter to be separated and screened from the ink and a bin to catch particulate matter falling from the ink during circulation.
    Type: Grant
    Filed: December 9, 2011
    Date of Patent: April 15, 2014
    Assignee: Xerox Corporation
    Inventor: Andrew W. Hays
  • Patent number: 8696091
    Abstract: Apparatus and methods for heating a printer jet stack. The apparatus includes a first layer and a second layer disposed generally parallel to the first layer. The apparatus also includes a heating layer including a thermal epoxy configured to generate heat when an electrical current is applied thereto. The heating layer is disposed between and bonds together the first layer and the second layer.
    Type: Grant
    Filed: May 29, 2012
    Date of Patent: April 15, 2014
    Assignee: Xerox Corporation
    Inventors: Bradley James Gerner, Peter J. Nystrom, Andrew W. Hays
  • Publication number: 20140022320
    Abstract: A structure and method including a filter assembly, wherein the structure can be an ink jet printhead including the filter assembly. The filter assembly can include a first filter layer having a plurality of pores therein, wherein the pores have a first pitch, and a second filter layer having a plurality of pores therein, wherein the pores in the second filter layer have a second pitch which is different than the first pitch. The structure can include a fluid path through the filter assembly. An area of overlap of the pores in the first filter layer with the pores in the second filter layer, in a vertical direction perpendicular to a plane of the filter assembly, can include a periodicity.
    Type: Application
    Filed: July 20, 2012
    Publication date: January 23, 2014
    Applicant: XEROX CORPORATION
    Inventors: Andrew W. HAYS, Jun MA, Peter J. NYSTROM, Bradley J. GERNER
  • Patent number: 8616675
    Abstract: Actuator ink chamber systems and methods of making the same and ink jet printheads. The actuator ink chamber systems and ink jet print heads having an ink chamber with a low-adhesion coating applied on at least one portion of the inner surface of the ink chamber to reduce or eliminate actuator membrane damage during ink freeze/thaw cycles.
    Type: Grant
    Filed: June 4, 2010
    Date of Patent: December 31, 2013
    Assignee: Xerox Corporation
    Inventors: James M. Casella, Andrew W. Hays, Peter M. Gulvin, Jun Ma
  • Publication number: 20130321532
    Abstract: Apparatus and methods for heating a printer jet stack. The apparatus includes a first layer and a second layer disposed generally parallel to the first layer. The apparatus also includes a heating layer including a thermal epoxy configured to generate heat when an electrical current is applied thereto. The heating layer is disposed between and bonds together the first layer and the second layer.
    Type: Application
    Filed: May 29, 2012
    Publication date: December 5, 2013
    Applicant: XEROX CORPORATION
    Inventors: Bradley James Gerner, Peter J. Nystrom, Andrew W. Hays
  • Patent number: 8567913
    Abstract: An ink jet print head includes an ink chamber defined by an electrostatically actuated membrane and a nozzle plate opposing the membrane. The nozzle plate includes a nozzle hole and a group of priming holes, the priming holes configured to maintain a substantially ink free surface on the nozzle plate during a freeze thaw cycle of ink in the ink chamber. A method for accommodating expansion and contraction of ink during a freeze thaw cycle of ink in an ink chamber is also provided. The method includes providing a group of priming holes in a nozzle plate of the ink chamber, the group of priming holes maintaining a substantially ink free surface on the nozzle plate during the freeze thaw cycle.
    Type: Grant
    Filed: June 2, 2010
    Date of Patent: October 29, 2013
    Assignee: Xerox Corporation
    Inventors: James M. Casella, Andrew W. Hays, Peter M. Gulvin, Jun Ma
  • Patent number: 8567934
    Abstract: A printhead including a jetstack configured to include a multi-plane filter laminate. The multi-plane filter laminate includes a first rock screen subassembly and a second rock screen subassembly. Each subassembly is configured to include an upstream pocket layer, a downstream pocket layer aligned with the upstream pocket layer, and a rock screen plate sandwiched between the upstream and downstream pocket layers, the rock screen plate configured with through holes over an entire exposed surface area thereof. A portion of the rock screen plate of the first subassembly is configured to overlay the rock screen plate of the second subassembly.
    Type: Grant
    Filed: April 14, 2011
    Date of Patent: October 29, 2013
    Assignee: Xerox Corporation
    Inventor: Andrew W. Hays