Abstract: A cathode structure for use in an OLED device having one or more OLED layers includes a thin light-transmissive layer having a top surface and a bottom surface and including silver (Ag) wherein the Ag acts as a conductor for the cathode structure, and a light-transmissive electron-injecting layer disposed in contact with the bottom surface of the thin light-transmissive layer and with an underlying OLED layer. The structure also includes an oxide layer disposed over the thin light-transmissive layer, and a separation layer disposed between the top surface of the thin light-transmissive layer and the oxide layer.

Abstract: Apparatus includes a tubular source for thermal physical vapor deposition of organic layers in making organic light-emitting devices defines a cavity for receiving organic material. The tubular source is controllably heated to vaporize the organic material in the cavity and to provide a vapor stream exiting the cavity through a line of openings extending into the cavity. The apparatus defines a reduced pressure chamber having the tubular source and an OLED structure on which is deposited an organic layer. Relative motion between the source and the structure ensures that a relatively uniform layer of organic material is deposited on the structure.