Patents by Inventor Anthony C. Tsui

Anthony C. Tsui has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8558368
    Abstract: Embodiments of the present invention relate to an improved package for a bi-directional and reverse blocking battery switch. According to one embodiment, two switches are oriented side-by-side, rather than end-to-end, in a die package. This configuration reduces the total switch resistance for a given die area, often reducing the resistance enough to avoid the use of backmetal in order to meet resistance specifications. Elimination of backmetal reduces the overall cost of the die package and removes the potential failure modes associated with the manufacture of backmetal. Embodiments of the present invention may also allow for more pin connections and an increased pin pitch. This results in redundant connections for higher current connections, thereby reducing electrical and thermal resistance and minimizing the costs of manufacture or implementation of the die package.
    Type: Grant
    Filed: October 31, 2011
    Date of Patent: October 15, 2013
    Assignee: GEM Services, Inc.
    Inventors: Anthony Chia, Liming Wong, Hongbo Yang, Anthony C. Tsui, Hui Teng, Ming Zhou
  • Patent number: 8358017
    Abstract: Embodiments in accordance with the present invention relate to flip-chip packages for semiconductor devices, which feature a die sandwiched between metal layers. One metal layer comprises portions of the lead frame configured to be in electrical and thermal communication with various pads on a first surface of the die (e.g. IC pads or MOSFET gate or source pads) through a solder ball contact. The other metal layer is configured to be in at least thermal communication with the opposite side of the die. Embodiments of packages in accordance with the present invention exhibit superior heat dissipation qualities, while avoiding the expense of wire bonding. Embodiments of the present invention are particularly suited for packaging of power devices.
    Type: Grant
    Filed: August 5, 2008
    Date of Patent: January 22, 2013
    Assignee: GEM Services, Inc.
    Inventor: Anthony C. Tsui
  • Publication number: 20130017652
    Abstract: Embodiments of the present invention relate to forming semiconductor device package with a heat sink. In one embodiment, a subassembly comprising a die attached to a lead frame is formed, a heat sink is provided in a molding cavity, and the subassembly is coupled to the heat sink while the heat sink is in the molding cavity. In certain embodiments, a second component of the lead frame can be substituted for the heat sink. Such techniques can simplify the manufacturing process for semiconductor packages having a heat sink or lead frame with a second component.
    Type: Application
    Filed: January 11, 2012
    Publication date: January 17, 2013
    Applicant: GEM Services, Inc.
    Inventors: Anthony C. Tsui, Hongbo Yang, Ming Zhou, Weibing Chu, Anthony Chia
  • Publication number: 20130009297
    Abstract: Embodiments of the present invention relate to the use of configurable lead frame fingers in a semiconductor device package. More specifically, the lead frame of a device package can include a plurality of fingers used to support and provide electrical contact to the die. The die can include a plurality of contacts that comprise a series of parallel columns located a certain distance from one another, and the fingers of the lead frame can be configured to align with the contacts. The lead frame can have multiple terminals, each with one or more fingers and pins. As such, each lead frame configuration may be utilized with different configurations of die.
    Type: Application
    Filed: January 11, 2012
    Publication date: January 10, 2013
    Applicant: GEM Services, Inc.
    Inventors: Anthony C. Tsui, Hongbo Yang, Ming Zhou, Weibing Chu, Anthony Chia
  • Publication number: 20130009296
    Abstract: Embodiments of the present invention relate to the use of stamping to form features on a lead frame of a semiconductor device package. The lead frame can include a plurality of terminals with stamped features at edges of the terminals. The stamped features can include flattened portions that are thinner than other portions of the terminals and extend laterally beyond the edges of the terminals. Such stamped features can help mechanically interlock the terminals with the plastic molding of the package body. The stamped features can include patterns and/or other features that may further increase interlocking between the terminals and the package body.
    Type: Application
    Filed: January 11, 2012
    Publication date: January 10, 2013
    Applicant: GEM Services, Inc.
    Inventors: Anthony C. Tsui, Hongbo Yang, Ming Zhou, Weibing Chu, Anthony Chia
  • Publication number: 20120181677
    Abstract: Embodiments of the present invention relate to the use of stamping to form features on a lead frame of a semiconductor device package. In one embodiment, portions of the lead frame such as pins are moved out of the horizontal plane of a diepad by stamping. In certain embodiments, indentations or a complex cross-sectional profile, such as chamfered, may be imparted to portions of the pins and/or diepad by stamping. The complexity offered by such a stamped cross-sectional profile serves to enhance mechanical interlocking of the lead frame within the plastic molding of the package body. Other techniques such as selective electroplating and/or formation of a brown oxide guard band to limit spreading of adhesive material during die attach, may be employed alone or in combination to facilitate fabrication of a package having such stamped features.
    Type: Application
    Filed: January 11, 2012
    Publication date: July 19, 2012
    Applicant: GEM Services, Inc.
    Inventors: Anthony C. Tsui, Hongbo Yang, Ming Zhou, Weibing Chu, Anthony Chia
  • Publication number: 20120181676
    Abstract: Embodiments of the present invention relate to the use of stamping to form features on a lead frame of a semiconductor device package. In one embodiment, portions of the lead frame such as pins are moved out of the horizontal plane of a diepad by stamping. In certain embodiments, indentations or a complex cross-sectional profile, such as chamfered, may be imparted to portions of the pins and/or diepad by stamping. The complexity offered by such a stamped cross-sectional profile serves to enhance mechanical interlocking of the lead frame within the plastic molding of the package body. Other techniques such as selective electroplating and/or formation of a brown oxide guard band to limit spreading of adhesive material during die attach, may be employed alone or in combination to facilitate fabrication of a package having such stamped features.
    Type: Application
    Filed: January 11, 2012
    Publication date: July 19, 2012
    Applicant: GEM Service, Inc.
    Inventors: Anthony C. Tsui, Hongbo Yang, Ming Zhou, Weibing Chu, Anthony Chia
  • Publication number: 20120056261
    Abstract: Embodiments of the present invention relate to an improved package for a bi-directional and reverse blocking battery switch. According to one embodiment, two switches are oriented side-by-side, rather than end-to-end, in a die package. This configuration reduces the total switch resistance for a given die area, often reducing the resistance enough to avoid the use of backmetal in order to meet resistance specifications. Elimination of backmetal reduces the overall cost of the die package and removes the potential failure modes associated with the manufacture of backmetal. Embodiments of the present invention may also allow for more pin connections and an increased pin pitch. This results in redundant connections for higher current connections, thereby reducing electrical and thermal resistance and minimizing the costs of manufacture or implementation of the die package.
    Type: Application
    Filed: October 31, 2011
    Publication date: March 8, 2012
    Applicant: GEM Services, Inc.
    Inventors: James Harnden, Lynda Harnden, Anthony Chia, Liming Wong, Hongbo Yang, Anthony C. Tsui, Hui Teng, Ming Zhou
  • Patent number: 8120154
    Abstract: Embodiments in accordance with the present invention relate to techniques which avoid the problems of deformation in the shape of a solder connection in a flip chip package, resulting from solder reflow. In one embodiment, a solder-repellent surface is created adjacent to the solder to constrain the reflow and thereby maintain the vertical profile of the solder. Examples of such a solder-repellent surface include an oxide (such as Brown Oxide) of the lead frame, or a tape (such as Kapton) which is used as a dam bar to control/constrain the solder flow on the leads prior to the encapsulation step. In another embodiment, the solder connection may be formed from at least two components. The first component may reflow at high temperatures to provide the necessary adhesion between solder ball and the die, with the second component reflowing at a lower temperature to provide the necessary adhesion between the solder ball and the leads.
    Type: Grant
    Filed: February 19, 2010
    Date of Patent: February 21, 2012
    Assignee: GEM Services, Inc.
    Inventors: Mohammad Eslamy, Anthony C. Tsui
  • Patent number: 8106493
    Abstract: Embodiments of the present invention relate to the use of stamping to form features on a lead frame of a semiconductor device package. In one embodiment, portions of the lead frame such as pins are moved out of the horizontal plane of a diepad by stamping. In certain embodiments, indentations or a complex cross-sectional profile, such as chamfered, may be imparted to portions of the pins and/or diepad by stamping. The complexity offered by such a stamped cross-sectional profile serves to enhance mechanical interlocking of the lead frame within the plastic molding of the package body. Other techniques such as selective electroplating and/or formation of a brown oxide guard band to limit spreading of adhesive material during die attach, may be employed alone or in combination to facilitate fabrication of a package having such stamped features.
    Type: Grant
    Filed: October 13, 2010
    Date of Patent: January 31, 2012
    Assignee: GEM Services, Inc.
    Inventors: Anthony C. Tsui, Mohammad Eslamy, Anthony Chia, Hongbo Yang, Ming Zhou, Jian Xu
  • Patent number: 8097945
    Abstract: Embodiments of the present invention relate to an improved die layout for a bi-directional and reverse blocking battery switch. According to one embodiment, two switches are oriented side-by-side, rather than end-to-end, in a die package. This configuration reduces the total switch resistance for a given die area, often reducing the resistance enough to avoid the use of backmetal in order to meet resistance specifications. Elimination of backmetal reduces the overall cost of the die package and removes the potential failure modes associated with the manufacture of backmetal. Embodiments of the present invention may also allow for more pin connections and an increased pin pitch. This results in redundant connections for higher current connections, thereby reducing electrical and thermal resistance and minimizing the costs of manufacture or implementation of the die package.
    Type: Grant
    Filed: November 21, 2007
    Date of Patent: January 17, 2012
    Inventors: James Harnden, Lynda Harnden, legal representative, Anthony Chia, Liming Wong, Hongbo Yang, Anthony C. Tsui, Hui Teng, Ming Zhou
  • Publication number: 20110291254
    Abstract: Embodiments of the present invention relate to semiconductor device packages featuring encapsulated leadframes in electrical communication with at least one die through electrically conducting bumps or balls and electrically conducting ribbons. Embodiments of the present invention may permit multiple die and/or multiple passive devices to occupy space in the package previously consumed by the diepad. The result is a flexible packaging process allowing the combination of die and technologies required for complete sub-systems in a conventional small JEDEC specified footprint.
    Type: Application
    Filed: August 9, 2011
    Publication date: December 1, 2011
    Applicant: GEM Services, Inc.
    Inventors: James Harnden, Richard K. Williams, Anthony Chia, Teng Hui, Hongbo Yang, Zhou Ming, Anthony C. Tsui
  • Publication number: 20110024886
    Abstract: Embodiments of the present invention relate to the use of stamping to form features on a lead frame of a semiconductor device package. In one embodiment, portions of the lead frame such as pins are moved out of the horizontal plane of a diepad by stamping. In certain embodiments, indentations or a complex cross-sectional profile, such as chamfered, may be imparted to portions of the pins and/or diepad by stamping. The complexity offered by such a stamped cross-sectional profile serves to enhance mechanical interlocking of the lead frame within the plastic molding of the package body. Other techniques such as selective electroplating and/or formation of a brown oxide guard band to limit spreading of adhesive material during die attach, may be employed alone or in combination to facilitate fabrication of a package having such stamped features.
    Type: Application
    Filed: October 13, 2010
    Publication date: February 3, 2011
    Applicant: GEM Services, Inc.
    Inventors: Anthony C. Tsui, Mohammad Eslamy, Anthony Chia, Hongbo Yang, Ming Zhou, Jian Xu
  • Patent number: 7838339
    Abstract: Embodiments of the present invention relate to the use of stamping to form features on a lead frame of a semiconductor device package. In one embodiment, portions of the lead frame such as pins are moved out of the horizontal plane of a diepad by stamping. In certain embodiments, indentations or a complex cross-sectional profile, such as chamfered, may be imparted to portions of the pins and/or diepad by stamping. The complexity offered by such a stamped cross-sectional profile serves to enhance mechanical interlocking of the lead frame within the plastic molding of the package body. Other techniques such as selective electroplating and/or formation of a brown oxide guard band to limit spreading of adhesive material during die attach, may be employed alone or in combination to facilitate fabrication of a package having such stamped features.
    Type: Grant
    Filed: August 14, 2008
    Date of Patent: November 23, 2010
    Assignee: GEM Services, Inc.
    Inventors: Anthony C. Tsui, Mohammad Eslamy, Anthony Chia, Hongbo Yang, Ming Zhou, Jian Xu
  • Publication number: 20100140762
    Abstract: Embodiments in accordance with the present invention relate to techniques which avoid the problems of deformation in the shape of a solder connection in a flip chip package, resulting from solder reflow. In one embodiment, a solder-repellent surface is created adjacent to the solder to constrain the reflow and thereby maintain the vertical profile of the solder. Examples of such a solder-repellent surface include an oxide (such as Brown Oxide) of the lead frame, or a tape (such as Kapton) which is used as a dam bar to control/constrain the solder flow on the leads prior to the encapsulation step. In another embodiment, the solder connection may be formed from at least two components. The first component may reflow at high temperatures to provide the necessary adhesion between solder ball and the die, with the second component reflowing at a lower temperature to provide the necessary adhesion between the solder ball and the leads.
    Type: Application
    Filed: February 19, 2010
    Publication date: June 10, 2010
    Applicant: GEM Services, Inc.
    Inventors: Mohammad Eslamy, Anthony C. Tsui
  • Patent number: 7691670
    Abstract: Embodiments in accordance with the present invention relate to techniques which avoid the problems of deformation in the shape of a solder connection in a flip chip package, resulting from solder reflow. In one embodiment, a solder-repellent surface is created adjacent to the solder to constrain the reflow and thereby maintain the vertical profile of the solder. Examples of such a solder-repellent surface include an oxide (such as Brown Oxide) of the lead frame, or a tape (such as Kapton) which is used as a dam bar to control/constrain the solder flow on the leads prior to the encapsulation step. In another embodiment, the solder connection may be formed from at least two components. The first component may reflow at high temperatures to provide the necessary adhesion between solder ball and the die, with the second component reflowing at a lower temperature to provide the necessary adhesion between the solder ball and the leads.
    Type: Grant
    Filed: July 11, 2008
    Date of Patent: April 6, 2010
    Assignee: GEM Services, Inc.
    Inventors: Mohammad Eslamy, Anthony C. Tsui
  • Publication number: 20090283919
    Abstract: Embodiments in accordance with the present invention relate to flip-chip packages for semiconductor devices, which feature a die sandwiched between metal layers. One metal layer comprises portions of the lead frame configured to be in electrical and thermal communication with various pads on a first surface of the die (e.g. IC pads or MOSFET gate or source pads) through a solder ball contact. The other metal layer is configured to be in at least thermal communication with the opposite side of the die. Embodiments of packages in accordance with the present invention exhibit superior heat dissipation qualities, while avoiding the expense of wire bonding. Embodiments of the present invention are particularly suited for packaging of power devices.
    Type: Application
    Filed: August 5, 2008
    Publication date: November 19, 2009
    Applicant: GEM Services, Inc.
    Inventors: Anthony C. Tsui, Mohammad Eslamy
  • Publication number: 20090273065
    Abstract: Embodiments in accordance with the present invention relate to techniques which avoid the problems of deformation in the shape of a solder connection in a flip chip package, resulting from solder reflow. In one embodiment, a solder-repellent surface is created adjacent to the solder to constrain the reflow and thereby maintain the vertical profile of the solder. Examples of such a solder-repellent surface include an oxide (such as Brown Oxide) of the lead frame, or a tape (such as Kapton) which is used as a dam bar to control/constrain the solder flow on the leads prior to the encapsulation step. In another embodiment, the solder connection may be formed from at least two components. The first component may reflow at high temperatures to provide the necessary adhesion between solder ball and the die, with the second component reflowing at a lower temperature to provide the necessary adhesion between the solder ball and the leads.
    Type: Application
    Filed: July 11, 2008
    Publication date: November 5, 2009
    Applicant: GEM Services, Inc.
    Inventors: Mohammad Eslamy, Anthony C. Tsui
  • Publication number: 20090250796
    Abstract: Embodiments of the present invention relate to the use of stamping to form features on a lead frame of a semiconductor device package. In one embodiment, portions of the lead frame such as pins are moved out of the horizontal plane of a diepad by stamping. In certain embodiments, indentations or a complex cross-sectional profile, such as chamfered, may be imparted to portions of the pins and/or diepad by stamping. The complexity offered by such a stamped cross-sectional profile serves to enhance mechanical interlocking of the lead frame within the plastic molding of the package body. Other techniques such as selective electroplating and/or formation of a brown oxide guard band to limit spreading of adhesive material during die attach, may be employed alone or in combination to facilitate fabrication of a package having such stamped features.
    Type: Application
    Filed: August 14, 2008
    Publication date: October 8, 2009
    Applicant: GEM Services, Inc.
    Inventors: Anthony C. Tsui, Mohammad Eslamy, Anthony Chia, Hongbo Yang, Ming Zhou, Jian Xu
  • Publication number: 20090179265
    Abstract: Embodiments of the present invention relate to an improved die layout for a bi-directional and reverse blocking battery switch. According to one embodiment, two switches are oriented side-by-side, rather than end-to-end, in a die package. This configuration reduces the total switch resistance for a given die area, often reducing the resistance enough to avoid the use of backmetal in order to meet resistance specifications. Elimination of backmetal reduces the overall cost of the die package and removes the potential failure modes associated with the manufacture of backmetal. Embodiments of the present invention may also allow for more pin connections and an increased pin pitch. This results in redundant connections for higher current connections, thereby reducing electrical and thermal resistance and minimizing the costs of manufacture or implementation of the die package.
    Type: Application
    Filed: November 21, 2007
    Publication date: July 16, 2009
    Applicant: GEM Services, Inc.
    Inventors: James Harnden, Anthony Chia, Liming Wong, Hongbo Yang, Anthony C. Tsui, Hui Teng, Ming Zhou, Lynda Harnden