Abstract: A printhead assembly include a carrier, a first plurality of printhead dies each mounted on the carrier and adapted to print a first color, and a second plurality of printhead dies each mounted on the carrier and adapted to print a second color. Each of the first plurality of printhead dies are offset from and partially overlap an adjacent one of the first plurality of printhead dies, and each of the second plurality of printhead dies are offset from and partially overlap an adjacent one of the second plurality of printhead dies.

Abstract: A printer is made by one firm; a RIP made/programmed by a separate RIP firm processes and sends to the printer image data; a two-bit data pipeline passes data through the RIP; a drop table converts data in the pipe to printer resolution. RIP firms set up the table with output dot-per-pixel structure different from the pipe. Ideally the table is in the printer but formed by the RIP; the RIP has precooked printmask instructions, and the printer, popup instructions to refine mask instructions; the instructions hide nozzle-out error and fix which pass prints each pixel; a computer, monitor etc. receive/create data and pass them to the RIP. Another aspect: a printer has a plural-bit data pipe, and interface to accept an external table to convert data from the pipe to numbers of dots per pixel. The interface best accepts a printmode recipe too.

Abstract: Apparatus and method reduce banding by addressing an image region at under 100% coverage, and adding colorant quanta to selected pixels already receiving that colorant. The amount of that colorant in some pixels is zero, in others a first nonzero number of quanta, in still others a second nonzero number—different from the first. In another aspect, the invention is a method of adding colorant in a region to which colorant is already addressed; it eliminates or reduces white- or light-line banding by automatically establishing a ratio, below half, of number of added-colorant pixels to total number of addressed pixels.

Abstract: A heated media deflector for an inkjet printer. The media deflector is located in a transition area between a horizontal printing plane and a vertical feeding path. The media deflector includes a plastic support portion and a sheet metal portion with a heating resistor attached to a bottom surface of the sheet metal portion. The sheet metal portion provides a guiding surface for guiding a media from a printing zone to the vertical feeding path. The sheet metal portion of the heated media deflector also radiates heat that dries excess water absorbed by the media during printing. The inkjet printer includes a controller for controlling the heating temperature of the heated media deflector. The heating temperature is set based on environmental conditions and print job parameters.

Abstract: A heated media deflector for an inkjet printer. The media deflector is located in a transition area between a horizontal printing plane and a vertical feeding path. The media deflector includes a plastic support portion and a sheet metal portion with a heating resistor attached to a bottom surface of the sheet metal portion. The sheet metal portion provides a guiding surface for guiding a media from a printing zone to the vertical feeding path. The sheet metal portion of the heated media deflector also radiates heat that dries excess water absorbed by the media during printing. The inkjet printer includes a controller for controlling the heating temperature of the heated media deflector. The heating temperature is set based on environmental conditions and print job parameters.

Abstract: A printhead assembly include a carrier, a first plurality of printhead dies each mounted on the carrier and adapted to print a first color, and a second plurality of printhead dies each mounted on the carrier and adapted to print a second color. Each of the first plurality of printhead dies are offset from and partially overlap an adjacent one of the first plurality of printhead dies, and each of the second plurality of printhead dies are offset from and partially overlap an adjacent one of the second plurality of printhead dies.

Abstract: One aspect of the invention lowers boundary artifacts by depleting selectively at a boundary, only in high-color-saturation areas. In another aspect, printmasking defines depletion regions. In yet another, a printer treats different drop-to-pass allocations as of opposite sign. Some preferred embodiments exploit the multilayer Shakes mask system: each mask represents a number of drops to fire, and masks are additive, depending on image content. In preferred embodiments the high-value mask is used in opposition, reducing the number of drops to fire. Bits are set in this mask at pixels close to boundaries, to define depletion regions that negate artifact-causing boundary coalescence. An adaptive version measures nonuniformity in an area-fill test pattern, and uses results to define localized depletion bits for high-value mask(s).

Abstract: One aspect of the invention lowers boundary artifacts by depleting selectively at a boundary, only in high-color-saturation areas. In another aspect, printmasking defines depletion regions. In yet another, a printer treats different drop-to-pass allocations as of opposite sign. Some preferred embodiments exploit the multilayer Shakes mask system: each mask represents a number of drops to fire, and masks are additive, depending on image content. In preferred embodiments the high-value mask is used in opposition, reducing the number of drops to fire. Bits are set in this mask at pixels close to boundaries, to define depletion regions that negate artifact-causing boundary coalescence. An adaptive version measures nonuniformity in an area-fill test pattern, and uses results to define localized depletion bits for high-value mask(s).

Abstract: A heated media deflector for an inkjet printer. The media deflector is located in a transition area between a horizontal printing plane and a vertical feeding path. The media deflector includes a plastic support portion and a sheet metal portion with a heating resistor attached to a bottom surface of the sheet metal portion. The sheet metal portion provides a guiding surface for guiding a media from a printing zone to the vertical feeding path. The sheet metal portion of the heated media deflector also radiates heat that dries excess water absorbed by the media during printing. The inkjet printer includes a controller for controlling the heating temperature of the heated media deflector. The heating temperature is set based on environmental conditions and print job parameters.

Abstract: Techniques for encoding data identifying media type and roll length information on a print media for a large format printer. A method for described for identifying at least a media length value for a roll-type media to be printed upon to a printer controller in a printer. The method includes in one embodiment, keeping track of the length of media used during printing operations, prior to removing the roll from the printer, printing an indicia on a remaining portion of the roll which identifies at least the remaining length of the print medium, removing the roll from the printer, reinstalling the removed roll in the printer, reading the indicia to determine the remaining length of the media, and using the remaining length information during subsequent printing operations. The data can be encoded as a grayscale code which is read by the printer's optical sensor, or be a human-readable indicia.

Abstract: Variances are introduced into at least one component of a large format inkjet printer to substantially reduce the formation of vertical bands during a printing process. In one respect, the relationship between the carriage speed and the vibrations caused by operation of the voltage receiving component is utilized in the implementation of the variances. That is, operation of the voltage receiving component creates a temporal frequency caused by its vibration which leads the carriage to vibrate at a certain rate of time (temporal frequency) as it travels across the printing pass. At least by virtue of the travel across the printing pass, the carriage converts the temporal frequency caused by the vibrations of the carriage and the voltage receiving component into a spatial frequency. The temporal frequency generally translates into a delay or an event that occurs at certain moments in time which may cause drops of ink that are fired to be misplaced on the medium.

Abstract: A heated media deflector for an inkjet printer. The media deflector is located in a transition area between a horizontal printing plane and a vertical feeding path. The media deflector includes a plastic support portion and a sheet metal portion with a heating resistor attached to a bottom surface of the sheet metal portion. The sheet metal portion provides a guiding surface for guiding a media from a printing zone to the vertical feeding path. The sheet metal portion of the heated media deflector also radiates heat that dries excess water absorbed by the media during printing. The inkjet printer includes a controller for controlling the heating temperature of the heated media deflector. The heating temperature is set based on environmental conditions and print job parameters.

Abstract: To avoid the effects of unwanted variations in the pen-to-paper spacing of a printer, deliberate and effectively randomised variations are introduced by using paper drive rollers (20) with an irregular cross-section. In one embodiment, an overdrive roller comprises rollers (23-26) the surfaces of which incorporate flattened portions (27, 28) of differing widths and spacings. The number, size and/or spacing of the portions (27, 28) differ from roller to roller. Instead or in addition, variations may be incorporated into a pinch wheel (101), platen (15) or other component of the paper drive system.

Abstract: Variances are introduced into at least one component of a large format inkjet printer to substantially reduce the formation of vertical bands during a printing process. In one respect, the relationship between the carriage speed and the vibrations caused by operation of the voltage receiving component is utilized in the implementation of the variances. That is, operation of the voltage receiving component creates a temporal frequency caused by its vibration which leads the carriage to vibrate at a certain rate of time (temporal frequency) as it travels across the printing pass. At least by virtue of the travel across the printing pass, the carriage converts the temporal frequency caused by the vibrations of the carriage and the voltage receiving component into a spatial frequency. The temporal frequency generally translates into a delay or an event that occurs at certain moments in time which may cause drops of ink that are fired to be misplaced on the medium.

Abstract: A printer is made by one firm; a RIP made/programmed by a separate RIP firm processes and sends to the printer image data; a two-bit data pipeline passes data through the RIP; a drop table converts data in the pipe to printer resolution. RIP firms set up the table with output dot-per-pixel structure different from the pipe. Ideally the table is in the printer but formed by the RIP; the RIP has precooked printmask instructions, and the printer, popup instructions to refine mask instructions; the instructions hide nozzle-out error and fix which pass prints each pixel; a computer, monitor etc. receive/create data and pass them to the RIP. Another aspect: a printer has a plural-bit data pipe, and interface to accept an external table to convert data from the pipe to numbers of dots per pixel. The interface best accepts a printmode recipe too.

Abstract: One invention aspect forms a mask and matrix of corresponding backups for values in the mask, checks when a mask value is not working, and replaces only that value with only a matching matrix entry. A second matrix of further backups is best formed. Another aspect forms a mask as a matrix of stacks of matching entries for mask positions; selects an entry for each position from the matching matrix stack; and prints using the selected entry at each position. Another aspect forms a mask as a matrix of stacks of matching entries for mask positions, and rotates each stack to select an entry for each position. Another aspect forms a mask and a matrix of stacks of backups; finds nonworking mask values and replaces such values with backups from a matching stack. Another aspect forms a seminal mask, tiles it to make a larger one with related properties, and injects noise to disrupt tiling-caused regularity and form a less-regular mask.

Abstract: In a method and apparatus, ink tubes are flushed by replacing a plurality of components of an ink delivery system with a plurality of purging components. Purging is controlled In response to the replacement of the components, wherein purging fluid is introduced into the inlet end of a tube in an ink delivery system, a printhead is operated to cause the purging fluid to flow through the tube and be expelled by the printhead, and the purging fluid is collected. Each of the components is provided with identifying information which can be provided to a microprocessor in the apparatus.

Abstract: A nozzle detection test pattern has been developed which can be sensed by an optical sensor located on an inkjet printer carriage. By having the same nozzle print ink drops on multiple pixels to form a single thickened test line during multiple passes of the printhead, it is possible to thereafter scan across such test line and automatically determine by the light contrast ratios which nozzles are not firing properly. A green light LED is used to illuminate the magenta, cyan and black test patterns as they are being sensed, and a blue light LED is used to illuminate the yellow test pattern as it is being sensed. A separate test pattern is used for each printhead ink color. The test pattern constitutes six rows with forty test lines on each row for a printhead having 240 active nozzles.

Abstract: A structure of bands is associated with printhead-array image-forming elements, forming a printmask. Some band pairs are complementary. A low usage percent is stated for at least one band and a like value for another, a complement to each “at least one” band, to smooth the mask and image. The invention best sets a number N of passes, a wavenumber multiplier M for the image, and overall number B of bands N×M×2, the “2” accounting for odd and even elements; bands appear in order: first group of M bands, odd and even, second group of M bands, odd and even, . . . (N−1)th group of M bands, odd and even, Nth group of M bands, odd and even. In another novel aspect the invention has programming for creating a geometrical structure of bands, respectively associated with the image-forming elements and constituting the printmask.

Abstract: To avoid the effects of unwanted variations in the pen-to-paper spacing of a printer, deliberate and effectively randomised variations are introduced by using paper drive rollers (20) with an irregular cross-section. In one embodiment, an overdrive roller comprises rollers (23-26) the surfaces of which incorporate flattened portions (27, 28) of differing widths and spacings. The number, size and/or spacing of the portions (27, 28) differ from roller to roller. Instead or in addition, variations may be incorporated into a pinch wheel (101), platen (15) or other component of the paper drive system.