Abstract: A printing mechanism of a plastic card retransfer printer includes a platen roller with a homing mechanism attached thereto that automatically returns the platen roller to the same home position at the end of each printing pass. The homing mechanism ensures that the portion of the retransfer film being printed on travels over the same surfaces of the platen roller in each print pass. Therefore, any variations in the surface of the platen roller will manifest themselves at the same locations on the resulting printing on the retransfer film.

Abstract: A printing mechanism of a plastic card retransfer printer includes a platen roller with a homing mechanism attached thereto that automatically returns the platen roller to the same home position at the end of each printing pass. The homing mechanism ensures that the portion of the retransfer film being printed on travels over the same surfaces of the platen roller in each print pass. Therefore, any variations in the surface of the platen roller will manifest themselves at the same locations on the resulting printing on the retransfer film.

Abstract: Systems and methods that utilize a card reorienting mechanism are described. Generally, the card reorienting mechanism can transport and rotate a card without substantially contacting one of the principal surfaces of the card. The use of the card reorienting mechanism permits reorienting of the card without substantially contacting the principal surface of the card after the operation has been performed on the principal surface of the card. The card reorienting mechanism of the present disclosure can be useful where rotation of the card without contacting the principal surfaces of the card is desired moments after ink is applied to one of the principal surfaces of the card. In addition, substantially the entire principle surface is accessible for processing operations while the card is on the reorienting mechanism, such as for laser personalization or for image capture.

Abstract: A ribbon supply includes a supply spool and a ribbon material wound onto the supply spool. A tack down bond prevents unwinding of the ribbon material from the supply spool. A leader film extends from the tack down bond, with the leader film having a length that is sufficient to allow installation of the ribbon supply and connection of the leader film to a take-up spool without detaching the tack down bond.

Abstract: A mounting of a ribbon supply on a re-useable cartridge is described where the mounting is designed so that the supply friction, supply and control of the ribbon supply are substantially independent of the cartridge. When the supply rolls are initially mounted on the cartridge, the supply rolls are frictionally engaged with the cartridge to reduce the tendency for the supply rolls to rotate or move prior to being loaded into the printer, which would loosen the ribbon material by unwinding, thereby reducing slack in the ribbon material. When the cartridge is loaded into a card personalization machine, features on the card personalization machine automatically reduce the frictional engagement between the supply rolls and the cartridge, permitting the supply rolls to rotate substantially freely relative to the cartridge so that the supply friction, supply and control are substantially independent of the cartridge.

Abstract: A ribbon supply includes a supply spool and a ribbon material wound onto the supply spool. A tack down bond prevents unwinding of the ribbon material from the supply spool. A leader film extends from the tack down bond, with the leader film having a length that is sufficient to allow installation of the ribbon supply and connection of the leader film to a take-up spool without detaching the tack down bond.

Abstract: A mounting of a ribbon supply on a re-useable cartridge is described where the mounting is designed so that the supply friction, supply and control of the ribbon supply are substantially independent of the cartridge. When the supply rolls are initially mounted on the cartridge, the supply rolls are frictionally engaged with the cartridge to reduce the tendency for the supply rolls to rotate or move prior to being loaded into the printer, which would loosen the ribbon material by unwinding, thereby reducing slack in the ribbon material. When the cartridge is loaded into a card personalization machine, features on the card personalization machine automatically reduce the frictional engagement between the supply rolls and the cartridge, permitting the supply rolls to rotate substantially freely relative to the cartridge so that the supply friction, supply and control are substantially independent of the cartridge.

Abstract: A sheet material with index openings for use with a card printer. The sheet material comprises a substrate layer and registered elements that alternate with the index openings. The registered elements can be, for example, card-sized patches of laminating material or holograms. The index openings are used to achieve proper alignment of the registered elements to the cards.

Abstract: A desktop card processor having increased card processing capabilities without increasing the horizontal footprint of the card processor. The card processor utilizes multiple card processing levels stacked in vertically separated levels to minimize the horizontal footprint of the card processor.

Abstract: A thermal printing device having a print mechanism which includes a platen roller assembly in combination with a movable print head assembly. Further aspects of the present invention include a switch mechanism and a tape supply cartridge with switch activation/deactivation members for automatically facilitating adjustment of print parameters to match tape supply upon insertion of the cartridge.