Patents by Inventor Aruna Zhamu
Aruna Zhamu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230231181Abstract: A hybrid solid electrolyte particulate (or multiple particulates) for use in a rechargeable lithium battery cell, wherein the particulate comprises one or more than one inorganic solid electrolyte particles encapsulated by a shell of polymer electrolyte wherein the hybrid solid electrolyte particulate has a lithium-ion conductivity from 10?6 S/cm to 5×10?2 S/cm and both the inorganic solid electrolyte and the polymer electrolyte individually have a lithium-ion conductivity no less than 1031 6 S/cm. Also provided is a lithium-ion or lithium metal cell containing multiple hybrid solid electrolyte particulates in the anode, cathode and/or the separator. Processes for producing hybrid solid electrolyte particulates are also disclosed.Type: ApplicationFiled: January 17, 2022Publication date: July 20, 2023Applicant: Global Graphene Group, Inc.Inventors: Aruna Zhamu, Bor Z. Jang
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Patent number: 11699787Abstract: An electrochemical battery cell comprising an anode having a primary anode active material, a cathode, and an ion-conducting electrolyte, wherein the cell has an initial output voltage, Vi, measured at 10% depth of discharge (DoD), selected from a range from 0.3 volts to 0.8 volts, and a final output voltage Vf measured at a DoD no greater than 90%, wherein a voltage variation, (Vi?Vf)/Vi, is no greater than ±10% and the specific capacity between Vi and Vf is no less than 100 mAh/g or 200 mAh/cm3 based on the cathode active material weight or volume, and wherein the primary anode active material is selected from lithium (Li), sodium (Na), potassium (K), magnesium (Mg), aluminum (Al), zinc (Zn), titanium (Ti), manganese (Mn), iron (Fe), vanadium (V), cobalt (Co), nickel (Ni), a mixture thereof, an alloy thereof, or a combination thereof.Type: GrantFiled: December 15, 2020Date of Patent: July 11, 2023Assignee: Global Graphene Group, Inc.Inventors: Yu-Sheng Su, Minjie Li, Hui He, Qing Fang, Aruna Zhamu, Bor Z. Jang
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Patent number: 11680173Abstract: Provided is a graphene-based aqueous coating suspension comprising multiple graphene sheets, particles of an anti-corrosive pigment or sacrificial metal, and a waterborne binder resin dissolved or dispersed in water, wherein the multiple graphene sheets contain single-layer or few-layer graphene sheets selected from a pristine graphene material having essentially zero % of non-carbon elements, or a non-pristine graphene material having 0.001% to 47% by weight of non-carbon elements wherein the non-pristine graphene is selected from graphene oxide, reduced graphene oxide, graphene fluoride, graphene chloride, graphene bromide, graphene iodide, hydrogenated graphene, nitrogenated graphene, doped graphene, chemically functionalized graphene, or a combination thereof and wherein the coating suspension does not contain a silicate binder or microspheres dispersed therein. Also provided is an object or structure coated at least in part with such a coating.Type: GrantFiled: May 7, 2018Date of Patent: June 20, 2023Assignee: Global Graphene Group, Inc.Inventors: Fan-Chun Meng, Yi-jun Lin, Shaio-yen Lee, Wen Y. Chiu, Aruna Zhamu, Bor Z. Jang
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Patent number: 11641012Abstract: A process for producing a graphene/Si nanowire hybrid material, comprising: (a) dispersing catalyst metal-coated Si particles, graphene sheets, and an optional blowing agent in a liquid medium to form a graphene/Si dispersion; (b) dispensing and depositing the dispersion onto a supporting substrate to form a wet layer and removing the liquid medium from the wet layer to form a dried layer of graphene/Si mixture material; (c) exposing the dried layer to a high temperature environment, from 300° C. to 2,000° C., to induce volatile gas molecules from graphene sheets or to activate the blowing agent for producing the graphene foam and to enable a catalyst metal-catalyzed growth of multiple Si nanowires emanated from Si particles as a feed material in pores of the foam to form a layer of the hybrid material; and (d) operating a mechanical breaking means to produce the Si nanowire/graphene hybrid material in a powder mass form.Type: GrantFiled: January 14, 2019Date of Patent: May 2, 2023Assignee: Global Graphene Group, Inc.Inventors: Aruna Zhamu, Yu-Sheng Su, Jun Yin, Bor Z. Jang
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Patent number: 11637291Abstract: Provided is a lithium secondary battery comprising a cathode, an anode, and an electrolyte or separator-electrolyte assembly disposed between the cathode and the anode, wherein the anode comprises: (a) An anode current collector, initially having no lithium or lithium alloy as an anode active material when the battery is made and prior to a charge or discharge operation; and (b) a thin layer of a high-elasticity polymer in ionic contact with the electrolyte and having a recoverable tensile strain from 2% to 700%, a lithium ion conductivity no less than 10?8 S/cm, and a thickness from 0.5 nm to 100 ?m. Preferably, the high-elasticity polymer contains a cross-linked network of polymer chains having an ether linkage, nitrile-derived linkage, benzo peroxide-derived linkage, ethylene oxide linkage, propylene oxide linkage, vinyl alcohol linkage, cyano-resin linkage, triacrylate monomer-derived linkage, tetraacrylate monomer-derived linkage, or a combination thereof in the cross-linked network of polymer chains.Type: GrantFiled: November 4, 2020Date of Patent: April 25, 2023Assignee: Global Graphene Group, Inc.Inventors: Hui He, Aruna Zhamu, Bor Z. Jang
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Patent number: 11629420Abstract: Provided is a metal matrix nanocomposite comprising: (a) a metal or metal alloy as a matrix material; and (b) multiple graphene sheets that are dispersed in said matrix material, wherein said multiple graphene sheets are substantially aligned to be parallel to one another and are in an amount from 0.1% to 95% by volume based on the total nanocomposite volume; wherein the multiple graphene sheets contain single-layer or few-layer graphene sheets selected from pristine graphene, graphene oxide, reduced graphene oxide, graphene fluoride, graphene chloride, graphene bromide, graphene iodide, hydrogenated graphene, nitrogenated graphene, doped graphene, chemically functionalized graphene, or a combination thereof and wherein the chemically functionalized graphene is not graphene oxide. The metal matrix exhibits a combination of exceptional tensile strength, modulus, thermal conductivity, and/or electrical conductivity.Type: GrantFiled: March 26, 2018Date of Patent: April 18, 2023Assignee: Global Graphene Group, Inc.Inventors: Aruna Zhamu, Yi-jun Lin, Bor Z. Jang
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Patent number: 11631838Abstract: Disclosed herein is a composite particulate comprising a plurality of active material particles; and a single graphene sheet or a plurality of graphene sheets surrounds the plurality of active material particles and a surface of the composite particulate, wherein a single graphene sheet or a plurality of graphene sheets provides an electron-conducting path.Type: GrantFiled: January 8, 2020Date of Patent: April 18, 2023Assignee: SAMSUNG ELECTRONICS CO., LTD.Inventors: Aruna Zhamu, Jinjun Shi, Guorong Chen, Qing Fang, Bor Z. Jang
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Patent number: 11603316Abstract: Provided is a method of producing multiple isolated hollow graphene balls, comprising: (a) mixing multiple particles of a graphitic material and multiple particles of a solid polymer carrier material to form a mixture in an impacting chamber of an energy impacting apparatus; (b) operating the energy impacting apparatus to peel off graphene sheets from the graphitic material and transferring the graphene sheets to surfaces of solid polymer carrier material particles to produce graphene-coated polymer particles; (c) recovering the graphene-coated polymer particles from the impacting chamber; and (d) suspending the graphene-encapsulated polymer particles in a gaseous medium to keep the particles separated from each other while concurrently pyrolyzing the particles to thermally convert polymer into pores and carbon, wherein at least one of the graphene balls comprises a hollow core enclosed by a shell composed of graphene sheets bonded together by carbon.Type: GrantFiled: July 25, 2018Date of Patent: March 14, 2023Assignee: Global Graphene Group, Inc.Inventors: Aruna Zhamu, Bor Z. Jang
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Publication number: 20230057285Abstract: The disclosure provides a multi-layer prelithiated anode including (a) a conducting substrate having a first primary surface and a second primary surface; (b) a first layer of lithium metal deposited onto the first primary surface of the conducting substrate; (c) a first graphitic layer that substantially covers the first lithium metal layer; and (d) a first anode active layer deposited on a primary surface of the first graphitic layer. The first anode active layer includes an anode active material. Also provided are a lithium battery including such a prelithiated anode and a method of producing such an anode.Type: ApplicationFiled: August 13, 2021Publication date: February 23, 2023Inventors: Aruna Zhamu, Hui He, Bor Z. Jang
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Patent number: 11572277Abstract: Provided is method of producing graphene directly from a pulp, paper, or paper product, the method comprising a procedure of subjecting the pulp, paper, or paper product (preferably containing post-consumer, reclaimed, or recycled product) to a graphitization treatment at a graphitization temperature in the range of 1,500° C. to 3,400° C. (preferably >2,500° C.) in a substantially non-oxidizing environment for a length of time sufficient for converting the product to a graphene material product. Preferably and typically, the method does not involve the use of an externally added undesirable chemical (other than those paper chemicals already present in the paper product) or catalyst. The method is environmentally benign, ecologically friendly, and highly scalable.Type: GrantFiled: April 11, 2017Date of Patent: February 7, 2023Assignee: Global Graphene Group, Inc.Inventors: Aruna Zhamu, Bor Z. Jang
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Patent number: 11572280Abstract: A method of producing a graphene suspension, comprising: (a) mixing multiple particles of a graphitic material and multiple particles of a solid carrier material to form a mixture in an impacting chamber of an energy impacting apparatus; (b) operating the energy impacting apparatus with a frequency and an intensity for a length of time sufficient for peeling off graphene sheets from the graphitic material and transferring the graphene sheets to surfaces of the carrier material particles to produce graphene-coated carrier particles inside the impacting chamber; and (c) dispersing the graphene-coated carrier particles in a liquid medium and separating the graphene sheets from the carrier material particles using ultrasonication or mechanical shearing means and removing the carrier material from the liquid medium to produce the graphene suspension. The process is fast (1-4 hours as opposed to 5-120 hours of conventional processes), environmentally benign, cost effective, and highly scalable.Type: GrantFiled: August 2, 2018Date of Patent: February 7, 2023Assignee: Global Graphene Group, Inc.Inventors: Hao-Hsun Chang, Aruna Zhamu, Bor Z. Jang
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Patent number: 11560631Abstract: A method of producing graphene sheets from coke or coal powder, comprising: (a) forming an intercalated coke or coal compound by electrochemical intercalation conducted in an intercalation reactor, which contains (i) a liquid solution electrolyte comprising an intercalating agent; (ii) a working electrode that contains the powder in ionic contact with the liquid electrolyte, wherein the coke or coal powder is selected from petroleum coke, coal-derived coke, meso-phase coke, synthetic coke, leonardite, lignite coal, or natural coal mineral powder; and (iii) a counter electrode in ionic contact with the electrolyte, and wherein a current is imposed upon the working electrode and the counter electrode for effecting electrochemical intercalation of the intercalating agent into the powder; and (b) exfoliating and separating graphene planes from the intercalated coke or coal compound using an ultrasonication, thermal shock exposure, mechanical shearing treatment, or a combination thereof to produce isolated graphenType: GrantFiled: October 8, 2019Date of Patent: January 24, 2023Assignee: Global Graphene Group, Inc.Inventors: Aruna Zhamu, Bor Z. Jang
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Patent number: 11515540Abstract: A graphene foam-protected selenium cathode layer for an alkali metal-selenium cell, comprising: (a) a sheet or a roll of solid graphene foam composed of multiple pores and pore walls containing graphene sheets, wherein the graphene sheets contain a pristine graphene material having less than 0.01% by weight of non-carbon elements or a non-pristine graphene material having 0.01% to 20% by weight of non-carbon elements, wherein said non-pristine graphene is selected from graphene oxide, reduced graphene oxide, graphene fluoride, graphene chloride, graphene bromide, graphene iodide, hydrogenated graphene, nitrogenated graphene, boron-doped graphene, nitrogen-doped graphene, chemically functionalized graphene, or a combination thereof, wherein the graphene sheets are interconnected or chemically merged together without an adhesive resin; and (b) selenium coating or particles residing in the pores or bonded to the pore walls of the solid graphene foam.Type: GrantFiled: April 9, 2018Date of Patent: November 29, 2022Assignee: Global Graphene Group, Inc.Inventors: Hui He, Aruna Zhamu, Bor Z. Jang
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Patent number: 11515536Abstract: Provided is a multivalent metal-ion battery comprising an anode, a cathode, a porous separator electronically separating the anode and the cathode, and an electrolyte in ionic contact with the anode and the cathode to support reversible deposition and dissolution of a multivalent metal, selected from Ni, Zn, Be, Mg, Ca, Ba, La, Ti, Ta, Zr, Nb, Mn, V, Co, Fe, Cd, Cr, Ga, In, or a combination thereof, at the anode, wherein the anode contains the multivalent metal or its alloy as an anode active material and the cathode comprises a cathode layer of an exfoliated graphite or carbon material recompressed to form an active layer that is oriented in such a manner that the active layer has a graphite edge plane in direct contact with the electrolyte and facing or contacting the separator.Type: GrantFiled: February 11, 2020Date of Patent: November 29, 2022Assignee: Global Graphene Group, Inc.Inventors: Aruna Zhamu, Bor Z. Jang
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Patent number: 11495792Abstract: Provided is an anode active material layer for a lithium battery. This layer comprises multiple particulates of an anode active material, wherein at least a particulate is composed of one or a plurality of particles of a high-capacity anode active material being encapsulated by a thin layer of elastomeric material that has a lithium ion conductivity no less than 10?7 S/cm (preferably no less than 10?5 S/cm) at room temperature and an encapsulating shell thickness from 1 nm to 10 ?m, and wherein the high-capacity anode active material (e.g. Si, Ge, Sn, SnO2, Co3O4, etc.) has a specific capacity of lithium storage greater than 372 mAh/g (the theoretical lithium storage limit of graphite).Type: GrantFiled: February 16, 2017Date of Patent: November 8, 2022Assignee: Global Graphene Group, Inc.Inventors: Aruna Zhamu, Bor Z. Jang
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Patent number: 11469009Abstract: A process for producing a highly conducting film of conductor-bonded graphene sheets that are highly oriented, comprising: (a) preparing a graphene dispersion or graphene oxide (GO) gel; (b) depositing the dispersion or gel onto a supporting solid substrate under a shear stress to form a wet layer; (c) drying the wet layer to form a dried layer having oriented graphene sheets or GO molecules with an inter-planar spacing d002 of 0.4 nm to 1.2 nm; (d) heat treating the dried layer at a temperature from 55° C. to 3,200° C. for a desired length of time to produce a porous graphitic film having pores and constituent graphene sheets or a 3D network of graphene pore walls having an inter-planar spacing d002 less than 0.4 nm; and (e) impregnating the porous graphitic film with a conductor material that bonds the constituent graphene sheets or graphene pore walls to form the conducting film.Type: GrantFiled: November 16, 2018Date of Patent: October 11, 2022Assignee: Global Graphene Group, Inc.Inventors: Aruna Zhamu, Bor Z. Jang
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Patent number: 11453594Abstract: A method of producing isolated graphene oxide sheets directly from a graphitic material, comprising: a) mixing multiple particles of a graphitic material, an optional oxidizing liquid, and multiple particles of a solid carrier material to form a mixture in an impacting chamber of an energy impacting apparatus; b) operating the energy impacting apparatus with a frequency and an intensity for a length of time sufficient for peeling off graphene sheets from the graphitic material and transferring the graphene sheets to surfaces of the solid carrier material particles to produce graphene-coated solid carrier particles inside the impacting chamber; and c) sequentially or concurrently oxidizing and separating the graphene sheets from the solid carrier material particle surfaces to produce isolated graphene oxide sheets. The process is fast (1-4 hours as opposed to 5-120 hours of conventional processes), has low or no water usage, environmentally benign, cost effective, and highly scalable.Type: GrantFiled: July 26, 2018Date of Patent: September 27, 2022Assignee: Global Graphene Group, Inc.Inventors: Aruna Zhamu, Bor Z. Jang
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Patent number: 11450487Abstract: A supercapacitor electrode comprises a mixture of graphene sheets and humic acid. The humic acid occupies 0.1% to 99% by weight of the mixture and the graphene sheets are selected from a pristine graphene material having essentially zero % of non-carbon elements, or a non-pristine graphene material having 0.001% to 5% by weight of non-carbon elements. The non-pristine graphene is selected from graphene oxide, reduced graphene oxide, graphene fluoride, graphene chloride, graphene bromide, graphene iodide, hydrogenated graphene, nitrogenated graphene, chemically functionalized graphene, or a combination thereof. The mixture has a specific surface area greater than 500 m2/g.Type: GrantFiled: May 10, 2019Date of Patent: September 20, 2022Assignee: Nanotek Instruments Group, LLCInventors: Song-Hai Chai, Aruna Zhamu, Bor Z. Jang
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Patent number: 11437625Abstract: An anode for a lithium battery comprises a graphene foam structure composed of multiple pores and pore walls and Si nanowires residing in the pores. The Si nanowires are formed in situ inside the pores. The pore walls comprise a 3D network of interconnected graphene planes or stacked graphene planes having an inter-plane spacing d002 from 0.3354 nm to 0.40 nm as measured by X-ray diffraction. The Si nanowires have a diameter from 2 nm to 100 nm and a length-to-diameter aspect ratio of at least 5 and the Si nanowires are in an amount from 0.5% to 99% by weight based on the total weight of the graphene foam and the Si nanowires combined.Type: GrantFiled: May 9, 2018Date of Patent: September 6, 2022Assignee: Global Graphene Group, Inc.Inventors: Yu-Sheng Su, Jun Yin, Aruna Zhamu, Bor Z. Jang
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Patent number: 11420872Abstract: Provided is a graphene foam-based sealing material comprising: (a) a graphene foam framework comprising pores and pore walls, wherein the pore walls comprise a 3D network of interconnected graphene planes or graphene sheets; and (b) a permeation-resistant binder or matrix material that coats and embraces the exterior surfaces of the graphene foam framework and/or infiltrates into pores of the graphene foam, occupying from 10% to 100% (preferably from 10% to 98% and more preferably from 20% to 90%) of the pore volume of the graphene foam framework.Type: GrantFiled: May 31, 2018Date of Patent: August 23, 2022Assignee: Global Graphene Group, Inc.Inventors: Yi-jun Lin, Aruna Zhamu, Bor Z. Jang