Patents by Inventor Ashay Dani
Ashay Dani has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230317653Abstract: Embodiments herein relate to systems, apparatuses, techniques or processes for hybrid bonding a die to a substrate. In embodiments, the die may be a chiplet that is bonded to an interconnect. In embodiments, the die may be a plurality of dies, where the plurality of dies are hybrid bonded to a substrate, to each other, or a combination of both. Other embodiments may be described and/or claimed.Type: ApplicationFiled: March 30, 2022Publication date: October 5, 2023Inventors: Hongxia FENG, Xiaoxuan SUN, Amey Anant APTE, Dingying David XU, Sairam AGRAHARAM, Gang DUAN, Ashay DANI
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Patent number: 11335616Abstract: A semiconductor package may include a composite magnetic inductor that is formed integral with the semiconductor substrate. The composite magnetic inductor may include a composite magnetic resin layer and a plurality of conductive layers arranged such that the composite magnetic resin layer is interleaved between successive conductive layers. The resultant composite magnetic inductor may be disposed between dielectric layers. A core layer may be disposed proximate the composite magnetic inductor. A build-up layer may be disposed proximate the core layer or proximate the composite magnetic inductor in a coreless semiconductor substrate. A semiconductor die may couple to the build-up layer. The composite magnetic inductor beneficially provides a greater inductance than external inductors coupled to the semiconductor package.Type: GrantFiled: April 28, 2017Date of Patent: May 17, 2022Assignee: Intel CorporationInventors: Malavarayan Sankarasubramanian, Yongki Min, Ashay A. Dani, Kaladhar Radhakrishnan
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Publication number: 20210098326Abstract: A semiconductor package may include a composite magnetic inductor that is formed integral with the semiconductor substrate. The composite magnetic inductor may include a composite magnetic resin layer and a plurality of conductive layers arranged such that the composite magnetic resin layer is interleaved between successive conductive layers. The resultant composite magnetic inductor may be disposed between dielectric layers. A core layer may be disposed proximate the composite magnetic inductor. A build-up layer may be disposed proximate the core layer or proximate the composite magnetic inductor in a coreless semiconductor substrate. semiconductor die may couple to the build-up layer. The composite magnetic inductor beneficially provides a greater inductance than external inductors coupled to the semiconductor package.Type: ApplicationFiled: April 28, 2017Publication date: April 1, 2021Applicant: Intel CorporationInventors: Malavarayan Sankarasubramanian, Yongki Min, Ashay A. Dani, Kaladhar Radhakrishnan
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Publication number: 20200203067Abstract: The inductor includes a plurality of inductive elements that are at least partially encapsulated, covered, or embedded in a composite magnetic material that improves the inductance of the inductor without a corresponding, detrimental, increase in the size of the inductor. The composite magnetic material includes a plurality of magnetic particles dispersed in a carrier medium. Each of the magnetic particles includes a magnetic core that is encapsulated in a dielectric magnetic coating. The dielectric magnetic coating is a thermally stable material having high electrical resistivity.Type: ApplicationFiled: September 29, 2017Publication date: June 25, 2020Applicant: Intel CorporationInventors: Malavarayan Sankarasubramanian, Yongki Min, Ashay Dani
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Patent number: 10049971Abstract: An apparatus is described that includes a substrate and a mold compound disposed on the substrate. The semiconductor die is embedded within the mold compound and is electrically coupled to lands on the substrate. Solder balls are disposed around the semiconductor die on the substrate. Each of the solder balls have a solid coating thereon. The solid coating contains a cleaning agent to promote its solder ball's coalescence with another solder ball. Respective vias are formed in the mold compound that expose the solder balls and their respective solid coatings. In combined or alternate embodiments outer edges of the mold compound have smaller thickness than regions of the mold compound between the vias and the semiconductor die. In combined or alternate embodiments micro-channels exist between the solder balls and the mold compound.Type: GrantFiled: April 3, 2017Date of Patent: August 14, 2018Assignee: Intel CorporationInventors: Thomas J. De Bonis, Lilia May, Rajen S. Sidhu, Mukul P. Renavikar, Ashay A. Dani, Edward R. Prack, Carl L. Deppisch, Anna M. Prakash, James C. Matayabas, Jason Jieping Zhang, Srinivasa R. Aravamudhan, Chang Lin
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Publication number: 20170207152Abstract: An apparatus is described that includes a substrate and a mold compound disposed on the substrate. The semiconductor die is embedded within the mold compound and is electrically coupled to lands on the substrate. Solder balls are disposed around the semiconductor die on the substrate. Each of the solder balls have a solid coating thereon. The solid coating contains a cleaning agent to promote its solder ball's coalescence with another solder ball. Respective vias are formed in the mold compound that expose the solder balls and their respective solid coatings. In combined or alternate embodiments outer edges of the mold compound have smaller thickness than regions of the mold compound between the vias and the semiconductor die. In combined or alternate embodiments micro-channels exist between the solder balls and the mold compound.Type: ApplicationFiled: April 3, 2017Publication date: July 20, 2017Inventors: Thomas J. De Bonis, Lilia May, Rajen S. Sidhu, Mukul P. Renavikar, Ashay A. Dani, Edward R. Prack, Carl L. Deppisch, Anna M. Prakash, James C. Matayabas, Jason Jieping Zhang, Srinivasa R. Aravamudhan, Chang Lin
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Patent number: 9613933Abstract: An apparatus is described that includes a substrate and a mold compound disposed on the substrate. The semiconductor die is embedded within the mold compound and is electrically coupled to lands on the substrate. Solder balls are disposed around the semiconductor die on the substrate. Each of the solder balls have a solid coating thereon. The solid coating contains a cleaning agent to promote its solder ball's coalescence with another solder ball. Respective vias are formed in the mold compound that expose the solder balls and their respective solid coatings. In combined or alternate embodiments outer edges of the mold compound have smaller thickness than regions of the mold compound between the vias and the semiconductor die. In combined or alternate embodiments micro-channels exist between the solder balls and the mold compound.Type: GrantFiled: March 5, 2014Date of Patent: April 4, 2017Assignee: Intel CorporationInventors: Thomas J. De Bonis, Lilia May, Rajen S. Sidhu, Mukul P. Renavikar, Ashay A. Dani, Edward R. Prack, Carl L. Deppisch, Anna M. Prakash, James C. Matayabas, Jr., Jason Jieping Zhang, Srinivasa R. Aravamudhan, Chang Lin
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Patent number: 9247686Abstract: Embodiments of the present invention provide various polymeric matrices that may be used as a binder matrix for polymer solder hybrid thermal interface materials. In alternative embodiments the binder matrix material may be phophozene, perfluoro ether, polyether, or urethane. For one embodiment, the binder matrix is selected to provide improved adhesion to a variety of interfaces. For an alternative embodiment the binder matrix is selected to provide low contact resistance. In alternative embodiments, polymeric materials containing fusible and non-fusible particles may be used in application where heat removal is desired and is not restricted to thermal interface materials for microelectronic devices.Type: GrantFiled: March 5, 2014Date of Patent: January 26, 2016Assignee: Intel CorporationInventors: Saikumar Jayaraman, Paul A. Koning, Ashay Dani
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Publication number: 20150255415Abstract: An apparatus is described that includes a substrate and a mold compound disposed on the substrate. The semiconductor die is embedded within the mold compound and is electrically coupled to lands on the substrate. Solder balls are disposed around the semiconductor die on the substrate. Each of the solder balls have a solid coating thereon. The solid coating contains a cleaning agent to promote its solder ball's coalescence with another solder ball. Respective vias are formed in the mold compound that expose the solder balls and their respective solid coatings. In combined or alternate embodiments outer edges of the mold compound have smaller thickness than regions of the mold compound between the vias and the semiconductor die. In combined or alternate embodiments micro-channels exist between the solder balls and the mold compound.Type: ApplicationFiled: March 5, 2014Publication date: September 10, 2015Inventors: Thomas J. De Bonis, Lilia May, Rajen S. Sidhu, Mukul P. Renavikar, Ashay A. Dani, Edward R. Prack, Carl L. Deppisch, Anna M. Prakash, James C. Matayabas, JR., Jason Jieping Zhang, Srinivasa R. Aravamudhan, Chang Lin
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Patent number: 9024453Abstract: Interconnect packaging technology for direct-chip-attach, package-on-package, or first level and second level interconnect stack-ups with reduced Z-heights relative to ball technology. In embodiments, single or multi-layered interconnect structures are deposited in a manner that permits either or both of the electrical and mechanical properties of specific interconnects within a package to be tailored, for example based on function. Functional package interconnects may vary one of more of at least material layer composition, layer thickness, number of layers, or a number of materials to achieve a particular function, for example based on an application of the component(s) interconnected or an application of the assembly as a whole. In embodiments, parameters of the multi-layered laminated structures are varied dependent on the interconnect location within an area of a substrate, for example with structures having higher ductility at interconnect locations subject to higher stress.Type: GrantFiled: March 29, 2012Date of Patent: May 5, 2015Assignee: Intel CorporationInventors: Rajen S. Sidhu, Ashay A. Dani, Martha A. Dudek
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Publication number: 20140182763Abstract: Embodiments of the present invention provide various polymeric matrices that may be used as a binder matrix for polymer solder hybrid thermal interface materials. In alternative embodiments the binder matrix material may be phophozene, perfluoro ether, polyether, or urethane. For one embodiment, the binder matrix is selected to provide improved adhesion to a variety of interfaces. For an alternative embodiment the binder matrix is selected to provide low contact resistance. In alternative embodiments, polymeric materials containing fusible and non-fusible particles may be used in application where heat removal is desired and is not restricted to thermal interface materials for microelectronic devices.Type: ApplicationFiled: March 5, 2014Publication date: July 3, 2014Inventors: Saikumar JAYARAMAN, Paul A. KONING, Ashay DANI
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Publication number: 20140175160Abstract: A composition including a solder flux including a rosin material have a property to maintain a less than 10 percent drop in tackiness from an initial tackiness value of 20 gf to 120 gf over a temperature regime of 20° C. to 200° C. A composition including a solder powder; and a solder flux including a rosin material including a softening temperature of 150° C. to 200° C. and a molecular weight of 300 g/mol to 600 g/mol. A method including introducing a solder paste to one or more contact pads of a substrate, the solder paste including a solder powder and a solder flux including a rosin material including a softening temperature of 150° C. to 190° C. and a molecular weight of 300 g/mol to 600 g/mol; contacting the solder paste with a solder ball of a package substrate; and heating the solder paste.Type: ApplicationFiled: December 21, 2012Publication date: June 26, 2014Inventors: Rajen S. Sidhu, Mukul P. Renavikar, Ashay A. Dani, Martha A. Dudek
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Patent number: 8701281Abstract: Surface-active dopants are added to a portion of a circuit package before a reflow process to promote wetting and reduce the formation of solder bump bridges. The circuit package has a solder element that electrically connects the circuit package to a substrate. A reflow process is performed to attach the solder element to a pad on the circuit package. During the reflow process, the surface-active dopants diffuse to the surface of the solder element and form an oxide passivation layer on the surface of the solder element.Type: GrantFiled: December 17, 2009Date of Patent: April 22, 2014Assignee: Intel CorporationInventors: Rajen S. Sidhu, Ashay A. Dani, Mukul P. Renavikar
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Patent number: 8703286Abstract: Embodiments of the present invention provide various polymeric matrices that may be used as a binder matrix for polymer solder hybrid thermal interface materials. In alternative embodiments the binder matrix material may be phophozene, perfluoro ether, polyether, or urethane. For one embodiment, the binder matrix is selected to provide improved adhesion to a variety of interfaces. For an alternative embodiment the binder matrix is selected to provide low contact resistance. In alternative embodiments, polymeric materials containing fusible and non-fusible particles may be used in application where heat removal is desired and is not restricted to thermal interface materials for microelectronic devices.Type: GrantFiled: April 20, 2011Date of Patent: April 22, 2014Assignee: Intel CorporationInventors: Saikumar Jayaraman, Paul A. Koning, Ashay Dani
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Patent number: 7996989Abstract: Embodiments of the invention includes a heat dissipating device. The heat dissipating device includes a main body having a surface, wherein the surface is plated or coated with at least two different metals to form a design effective for bonding to solder and for adhering to polymer in a polymer solder hybrid. The heat dissipating device also includes surface perturbations.Type: GrantFiled: April 3, 2008Date of Patent: August 16, 2011Assignee: Intel CorporationInventors: Ashay A. Dani, Sabina J. Houle, Christopher L. Rumer, Thomas J Fitzgerald
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Publication number: 20110194254Abstract: Embodiments of the present invention provide various polymeric matrices that may be used as a binder matrix for polymer solder hybrid thermal interface materials. In alternative embodiments the binder matrix material may be phophozene, perfluoro ether, polyether, or urethane. For one embodiment, the binder matrix is selected to provide improved adhesion to a variety of interfaces. For an alternative embodiment the binder matrix is selected to provide low contact resistance. In alternative embodiments, polymeric materials containing fusible and non-fusible particles may be used in application where heat removal is desired and is not restricted to thermal interface materials for microelectronic devices.Type: ApplicationFiled: April 20, 2011Publication date: August 11, 2011Inventors: Saikumar Jayaraman, Paul A. Koning, Ashay Dani
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Patent number: 7967942Abstract: Embodiments of the present invention provide various polymeric matrices that may be used as a binder matrix for polymer solder hybrid thermal interface materials. In alternative embodiments the binder matrix material may be phophozene, perfluoro ether, polyether, or urethane. For one embodiment, the binder matrix is selected to provide improved adhesion to a variety of interfaces. For an alternative embodiment the binder matrix is selected to provide low contact resistance. In alternative embodiments, polymeric materials containing fusible and non-fusible particles may be used in application where heat removal is desired and is not restricted to thermal interface materials for microelectronic devices.Type: GrantFiled: July 6, 2007Date of Patent: June 28, 2011Assignee: Intel CorporationInventors: Saikumar Jayaraman, Paul A. Koning, Ashay Dani
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Publication number: 20110147066Abstract: Surface-active dopants are added to a portion of a circuit package before a reflow process to promote wetting and reduce the formation of solder bump bridges. The circuit package has a solder element that electrically connects the circuit package to a substrate. A reflow process is performed to attach the solder element to a pad on the circuit package. During the reflow process, the surface-active dopants diffuse to the surface of the solder element and form an oxide passivation layer on the surface of the solder element.Type: ApplicationFiled: December 17, 2009Publication date: June 23, 2011Inventors: Rajen S. Sidhu, Ashay A. Dani, Mukul P. Renavikar
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Patent number: 7960019Abstract: An electronic assembly having a microelectronic die, a heat spreader and a heat sink. A first thermal interface material is disposed between the microelectronic die and the heat spreader. A second thermal interface material is disposed between the heat spreader and a heat sink. The first and second interface materials each comprising a phase change polymer, a solderable material and a plurality of thermally conductive non-fusible particles. The solderable material interconnecting the non-fusible particles to form a plurality of columnar structures within the phase change polymer.Type: GrantFiled: August 15, 2007Date of Patent: June 14, 2011Assignee: Intel CorporationInventors: Salkumar Jayaraman, Paul A. Koning, Ashay Dani
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Patent number: 7846778Abstract: An integrated heat spreader, heat sink or heat pipe with pre-attached phase change thermal interface material and a method of making an electronic assembly.Type: GrantFiled: October 2, 2002Date of Patent: December 7, 2010Assignee: Intel CorporationInventors: Christopher L. Rumer, Sabina J. Houle, Saikumar Jayaraman, Paul A. Koning, Ashay Dani