Patents by Inventor Atsuji Saito

Atsuji Saito has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220131440
    Abstract: A coil component of an electromagnetic valve is made compact to achieve both low cost and improvement in sound vibration performance. Therefore, a high-pressure fuel pump of the present invention includes: a coil 3g; a magnetic core 3e that is arranged on a side opposite to a pressurizing chamber 11 with respect to a movable core 3h and attracts the movable core 3h when the coil 3g is energized; a yoke 3q arranged on a radially outer side of the coil 3g; a cover portion 3r that covers the coil 3g from an axially outer side; and a molded portion 17 that covers a radially outer side of the yoke 3q and an axially outer side of the cover portion 3r.
    Type: Application
    Filed: February 5, 2020
    Publication date: April 28, 2022
    Inventors: Atsuji SAITO, Satoshi USUI
  • Patent number: 11215154
    Abstract: The damper mechanism used for a high-pressure fuel supply pump is configured so that an outer circumferential surface of a cover in regard to the thickness direction of the base material of the cover engages with the inner circumference of an open end part of a bottomed tubular concave part formed in a damper housing or in a pump housing of the high-pressure fuel supply pump. The total height of the damper as a low-pressure pulsation reducing mechanism can be reduced, and the dimensions of the damper in the radial directions can also be reduced. In cases where the damper mechanism is formed integrally with the high-pressure fuel supply pump, the total height of the high-pressure fuel supply pump can be reduced and the dimensions of the damper part in the radial directions can also be reduced.
    Type: Grant
    Filed: August 19, 2019
    Date of Patent: January 4, 2022
    Assignee: HITACHI AUTOMOTIVE SYSTEMS, LTD.
    Inventor: Atsuji Saito
  • Patent number: 11047353
    Abstract: Provided is a high-pressure fuel supply pump capable of reducing a manufacturing cost of a part for holding a metal damper. The high-pressure fuel supply pump includes a pump body 1 having a pressurizing chamber 11 therein, a damper cover 14 forming a damper chamber 10 together with the pump body 1 on the upstream side of the pressurizing chamber 11, a metal damper 9 that is disposed in the damper cover 10 and formed by laminating two metal diaphragms, and a first holding member 9a that is disposed in the damper chamber 10 and presses and holds the metal damper 9 from one side. The first holding member 9a includes a first regulation portion that regulates the radial movement of the metal damper 9, and a second regulation portion that regulates the radial movement of the first holding member 9a in the damper chamber 10. At a position of the second regulation portion, a flow path is formed which allows the fuel in the damper chamber 10 to circulate to both surfaces of the metal damper 9.
    Type: Grant
    Filed: November 20, 2018
    Date of Patent: June 29, 2021
    Assignee: Hitachi Automotive Systems, Ltd.
    Inventors: Atsuji Saito, Satoshi Usui, Kazuaki Tokumaru
  • Patent number: 11002236
    Abstract: An object of the present invention is to supply a high-pressure fuel supply pump capable of holding a spring holding member while reducing the height of the pump body. A high-pressure fuel supply pump is provided with a pump body for forming a pressurizing chamber at an inner wall portion, and a flange portion for fixing the pump body to a high-pressure fuel supply pump mounting portion. The high-pressure fuel supply pump is provided with a cylinder and a spring holding member. The cylinder is inserted into a hole portion of the pump body from a lower side and in which the pressurizing chamber is formed further above an uppermost end surface. The spring holding member has an outer peripheral portion press-fitted and fixed to the pump body and a holding portion holding a spring portion for biasing the pump body between the outer peripheral portion and the inner peripheral portion.
    Type: Grant
    Filed: October 26, 2017
    Date of Patent: May 11, 2021
    Assignee: HITACHI AUTOMOTIVE SYSTEMS, LTD.
    Inventors: Atsuji Saito, Satoshi Usui, Minoru Hashida, Masayuki Suganami, Hiroyuki Yamada, Kenichiro Tokuo, Masamichi Yagai, Yuta Saso
  • Patent number: 10941741
    Abstract: To increase a valve-opening pressure at which a pressure relief valve is opened in order to deal with a higher pressure of the fuel, a large pressure relief valve is installed in a high-pressure fuel supply pump. This upsizes the high-pressure fuel supply pump. A pressure relief valve is installed in a discharge joint. This can provide a high-pressure fuel supply pump that is not large too much and sufficiently performs a relief function by efficiently using the excessive space in the pump even when the fuel pressure is increased.
    Type: Grant
    Filed: April 17, 2015
    Date of Patent: March 9, 2021
    Assignee: Hitachi Automotive Systems, Ltd.
    Inventors: Masamichi Yagai, Atsushi Hohkita, Hiroyuki Yamada, Masayuki Suganami, Satoshi Usui, Atsuji Saito, Kenichirou Tokuo, Yuta Saso
  • Patent number: 10890151
    Abstract: Provided is a high-pressure fuel pump which can fix a cylinder to a pump body using a simple structure, and can reduce a displacement amount inward in a radial direction of the cylinder. A high-pressure fuel pump includes a pump body which is formed with a pressing chamber and a cylinder which is inserted in a hole formed in the pump body. The cylinder is swaged to the hole by pressing a convex portion on an outside in a radial direction to fit into the hole on an opposite side to the pressing chamber, by screwing a formed screw thread into the hole, or by being swaged with the opposite side to the pressing chamber. The cylinder is formed with a clearance in the radial direction with respect to the hole of the pump body all over a region from a bonding portion to an upper end.
    Type: Grant
    Filed: March 26, 2018
    Date of Patent: January 12, 2021
    Assignee: Hitachi Automotive Systems, Ltd.
    Inventors: Kazuaki Tokumaru, Masahiko Hayatani, Satoshi Usui, Atsuji Saito, Kenichiro Tokuo, Masamichi Yagai, Masayuki Suganami
  • Publication number: 20200392930
    Abstract: Provided is a high-pressure fuel supply pump capable of reducing a manufacturing cost of a part for holding a metal damper. The high-pressure fuel supply pump includes a pump body 1 having a pressurizing chamber 11 therein, a damper cover 14 forming a damper chamber 10 together with the pump body 1 on the upstream side of the pressurizing chamber 11, a metal damper 9 that is disposed in the damper cover 10 and formed by laminating two metal diaphragms, and a first holding member 9a that is disposed in the damper chamber 10 and presses and holds the metal damper 9 from one side. The first holding member 9a includes a first regulation portion that regulates the radial movement of the metal damper 9, and a second regulation portion that regulates the radial movement of the first holding member 9a in the damper chamber 10. At a position of the second regulation portion, a flow path is formed which allows the fuel in the damper chamber 10 to circulate to both surfaces of the metal damper 9.
    Type: Application
    Filed: November 20, 2018
    Publication date: December 17, 2020
    Inventors: Atsuji SAITO, Satoshi USUI, Kazuaki TOKUMARU
  • Patent number: 10851751
    Abstract: Provided is a high-pressure fuel pump which can fix a cylinder to a pump body using a simple structure, and can reduce a displacement amount inward in a radial direction of the cylinder. A high-pressure fuel pump includes a pump body which is formed with a pressing chamber and a cylinder which is inserted in a hole formed in the pump body. The cylinder is swaged to the hole by pressing a convex portion on an outside in a radial direction to fit into the hole on an opposite side to the pressing chamber, by screwing a formed screw thread into the hole, or by being swaged with the opposite side to the pressing chamber. The cylinder is formed with a clearance in the radial direction with respect to the hole of the pump body all over a region from a bonding portion to an upper end.
    Type: Grant
    Filed: March 26, 2018
    Date of Patent: December 1, 2020
    Assignee: Hitachi Automotive Systems, Ltd.
    Inventors: Kazuaki Tokumaru, Masahiko Hayatani, Satoshi Usui, Atsuji Saito, Kenichiro Tokuo, Masamichi Yagai, Masayuki Suganami
  • Patent number: 10788004
    Abstract: A fuel supply pump includes a pressurizing chamber, a high-pressure path, and a valve unit. The valve unit includes an outlet valve which is configured to open to allow fuel in the pressurizing chamber to flow to the high-pressure path when fuel pressure in the pressurizing chamber becomes higher than a first predetermined pressure. The valve unit also includes a pressure relief valve which is configured to open to allow fuel in the high-pressure path to return to the pressurizing chamber when fuel pressure in the high-pressure path becomes higher than a second predetermined pressure. The valve unit also includes a valve seat member in which a relief path and a plurality of outlet paths are formed, wherein a first end of the relief path opens on a relief valve seat for the pressure relief valve, and respective first ends of the plurality of outlet paths open on an outlet valve seat for the outlet valve.
    Type: Grant
    Filed: October 30, 2017
    Date of Patent: September 29, 2020
    Assignee: Hitachi Automotive Systems, Ltd.
    Inventor: Atsuji Saito
  • Patent number: 10683835
    Abstract: A fuel pump includes an electromagnetically driven intake valve mechanism, a pump housing, a discharge valve, an opening, a seal member, and a first relief passage. The relief valve mechanism has a relief valve, a relief valve seat contacting the relief valve when the relief valve is closed and a relief spring biasing the relief valve against the relief valve seat. A second relief passage, communicating the first relief passage and a hole formed in the relief seat, is formed between the seal member and the relief valve seat. The relief valve seat, the relief valve, and the relief spring are arranged in this order beginning from the open end side.
    Type: Grant
    Filed: June 24, 2019
    Date of Patent: June 16, 2020
    Assignee: Hitachi Automotive Systems, Ltd.
    Inventors: Yuta Saso, Atsuji Saito, Satoshi Usui, Shingo Tamura, Moritsugu Akiyama, Hiroyuki Yamada, Atsushi Hohkita
  • Patent number: 10584668
    Abstract: Provide is a high-pressure fuel pump capable of improving the degree of freedom of layout of members to be attached to a pump body and a producing method thereof. Therefore, the high-pressure fuel pump includes the suction joint that sucks fuel, the pump body formed with the pressurizing chamber that pressurizes the fuel sucked from the suction joint, and the discharge joint that discharges the fuel pressurized in the pressurizing chamber. The pump body is formed so that at least a part of the side surface portion thereof becomes a cylindrical portion or a polygonal shape portion. At least one of the discharge joint and the suction joint may be fixed on the inner peripheral side with respect to the outermost peripheral portion of the cylindrical portion or the polygonal shape portion of the side surface portion.
    Type: Grant
    Filed: July 25, 2016
    Date of Patent: March 10, 2020
    Assignee: Hitachi Automotive Systems, Ltd.
    Inventors: Satoshi Usui, Atsushi Hohkita, Masayuki Suganami, Kenichiro Tokuo, Minoru Hashida, Masamichi Yagai, Yuta Saso, Kazuaki Tokumaru, Atsuji Saito
  • Publication number: 20200049116
    Abstract: Provided is a high-pressure fuel pump which can fix a cylinder to a pump body using a simple structure, and can reduce a displacement amount inward in a radial direction of the cylinder. A high-pressure fuel pump includes a pump body which is formed with a pressing chamber and a cylinder which is inserted in a hole formed in the pump body. The cylinder is swaged to the hole by pressing a convex portion on an outside in a radial direction to fit into the hole on an opposite side to the pressing chamber, by screwing a formed screw thread into the hole, or by being swaged with the opposite side to the pressing chamber. The cylinder is formed with a clearance in the radial direction with respect to the hole of the pump body all over a region from a bonding portion to an upper end.
    Type: Application
    Filed: March 26, 2018
    Publication date: February 13, 2020
    Inventors: Kazuaki TOKUMARU, Masahiko HAYATANI, Satoshi USUI, Atsuji SAITO, Kenichiro TOKUO, Masamichi YAGAI, Masayuki SUGANAMI
  • Publication number: 20200011314
    Abstract: A high pressure fuel pump according to the present invention includes a cylinder which is fitted in a concave portion formed in a pump housing and which defines a compression chamber of the pump and a plunger which pressurizes, by sliding against the cylinder, the fluid in the compression chamber. The high pressure fuel pump is structured such that the fluid sucked into the compression chamber by reciprocating motion of the plunger is pressurized and is then discharged from the compression chamber. The cylinder is formed of a cylindrical member which has a ceiling portion and in which the compression chamber is partitionedly formed. A fuel suction path formed in the pump housing reaches the compression chamber through the cylinder and a fuel discharge path formed in the pump housing is connected to the compression chamber through the cylinder. The cylinder is pressed, for sealed fixation, against the pump body by a fuel pressurizing force applied to the cylinder.
    Type: Application
    Filed: September 19, 2019
    Publication date: January 9, 2020
    Applicant: Hitachi Automotive Systems, Ltd.
    Inventors: Shingo TAMURA, Atsuji SAITO, Satoshi USUI, Masahiko HAYATANI
  • Publication number: 20190368454
    Abstract: The damper mechanism used for a high-pressure fuel supply pump is configured so that an outer circumferential surface of a cover in regard to the thickness direction of the base material of the cover engages with the inner circumference of an open end part of a bottomed tubular concave part formed in a damper housing or in a pump housing of the high-pressure fuel supply pump. The total height of the damper as a low-pressure pulsation reducing mechanism can be reduced, and the dimensions of the damper in the radial directions can also be reduced. In cases where the damper mechanism is formed integrally with the high-pressure fuel supply pump, the total height of the high-pressure fuel supply pump can be reduced and the dimensions of the damper part in the radial directions can also be reduced.
    Type: Application
    Filed: August 19, 2019
    Publication date: December 5, 2019
    Applicant: HITACHI AUTOMOTIVE SYSTEMS, LTD.
    Inventor: Atsuji Saito
  • Publication number: 20190323465
    Abstract: An object of the present invention is to supply a high-pressure fuel supply pump capable of holding a spring holding member while reducing the height of the pump body. A high-pressure fuel supply pump is provided with a pump body for forming a pressurizing chamber at an inner wall portion, and a flange portion for fixing the pump body to a high-pressure fuel supply pump mounting portion. The high-pressure fuel supply pump is provided with a cylinder and a spring holding member. The cylinder is inserted into a hole portion of the pump body from a lower side and in which the pressurizing chamber is formed further above an uppermost end surface. The spring holding member has an outer peripheral portion press-fitted and fixed to the pump body and a holding portion holding a spring portion for biasing the pump body between the outer peripheral portion and the inner peripheral portion.
    Type: Application
    Filed: October 26, 2017
    Publication date: October 24, 2019
    Applicant: Hitachi Automotive Systems, Ltd.
    Inventors: Atsuji SAITO, Satoshi USUI, Minoru HASHIDA, Masayuki SUGANAMI, Hiroyuki YAMADA, Kenichiro TOKUO, Masamichi YAGAI, Yuta SASO
  • Publication number: 20190309715
    Abstract: A fuel pump includes an electromagnetically driven intake valve mechanism, a pump housing, a discharge valve, an opening, a seal member, and a first relief passage. The relief valve mechanism has a relief valve, a relief valve seat contacting the relief valve when the relief valve is closed and a relief spring biasing the relief valve against the relief valve seat. A second relief passage, communicating the first relief passage and a hole formed in the relief seat, is formed between the seal member and the relief valve seat. The relief valve seat, the relief valve, and the relief spring are arranged in this order beginning from the open end side.
    Type: Application
    Filed: June 24, 2019
    Publication date: October 10, 2019
    Inventors: Yuta SASO, Atsuji SAITO, Satoshi USUI, Shingo TAMURA, Moritsugu AKIYAMA, Hiroyuki YAMADA, Atsushi HOHKITA
  • Publication number: 20190301414
    Abstract: Provided is a high-pressure fuel supply pump capable of arranging a relief valve mechanism inside a pump body while suppressing an increase in size and an increase in manufacturing cost. Therefore, a high-pressure fuel supply pump of the present invention includes: a plunger that changes a volume of a pressurizing chamber by reciprocating an inside of a cylinder; a first hole formed from an outer circumferential surface of a pump body toward an inner circumferential side; a relief valve mechanism arranged in the first hole; and a second hole that returns fuel in a flow path on a discharge side of a discharge valve pressurized in the pressurizing chamber to a damper chamber or a plunger seal chamber communicating with the damper chamber when the relief valve mechanism opens in communication with the first hole.
    Type: Application
    Filed: April 11, 2017
    Publication date: October 3, 2019
    Inventors: Satoshi USUI, Atsuji SAITO, Minoru HASHIDA, Masamichi YAGAI, Kenichiro TOKUO, Masayuki SUGANAMI, Masahiko HAYATANI, Hiroyuki YAMADA
  • Patent number: 10422330
    Abstract: High pressure fuel pump includes a cylinder which is fitted in a concave portion formed in a pump housing and which defines a compression chamber of the pump and a plunger which pressurizes, by sliding against the cylinder, the fluid in the compression chamber. It is structured such that the fluid sucked into the compression chamber by reciprocating motion of the plunger is pressurized and is then discharged from the compression chamber. The cylinder is formed of a cylindrical member which has a ceiling portion and in which the compression chamber is partitionedly formed. A fuel suction path formed in the pump housing reaches the compression chamber through the cylinder and a fuel discharge path formed in the pump housing is connected to the compression chamber through the cylinder. The cylinder is pressed against the pump body by a fuel pressurizing force applied to the cylinder.
    Type: Grant
    Filed: November 30, 2011
    Date of Patent: September 24, 2019
    Assignee: HITACHI AUTOMOTIVE SYSTEMS, LTD.
    Inventors: Shingo Tamura, Atsuji Saito, Satoshi Usui, Masahiko Hayatani
  • Patent number: 10408179
    Abstract: The damper mechanism used for a high-pressure fuel supply pump is configured so that an outer circumferential surface of a cover in regard to the thickness direction of the base material of the cover engages with the inner circumference of an open end part of a bottomed tubular concave part formed in a damper housing or in a pump housing of the high-pressure fuel supply pump. The total height of the damper as a low-pressure pulsation reducing mechanism can be reduced, and the dimensions of the damper in the radial directions can also be reduced. In cases where the damper mechanism is formed integrally with the high-pressure fuel supply pump, the total height of the high-pressure fuel supply pump can be reduced and the dimensions of the damper part in the radial directions can also be reduced.
    Type: Grant
    Filed: March 23, 2017
    Date of Patent: September 10, 2019
    Assignee: HITACHI AUTOMOTIVE SYSTEMS, LTD.
    Inventor: Atsuji Saito
  • Patent number: 10378524
    Abstract: A high-pressure fuel pump capable of reducing the number of components and decreasing the manufacturing cost by processing of a pump body is provided. The high-pressure fuel pump includes a metal damper, a pump body in which a damper housing that houses the metal damper is formed, a damper cover attached to the pump body, covering the damper housing, and holding the metal damper between the pump body and the damper cover, and a holding member fixed to the damper cover and holding the metal damper from a side opposite to the damper cover. The holding member is provided with an elastic portion that urges the pump body so that the metal damper is urged toward the damper cover.
    Type: Grant
    Filed: June 13, 2016
    Date of Patent: August 13, 2019
    Assignee: HITACHI AUTOMOTIVE SYSTEMS, LTD.
    Inventors: Atsuji Saito, Satoshi Usui, Masamichi Yagai, Minoru Hashida, Masayuki Suganami, Kenichiro Tokuo, Atsushi Hohkita, Yuta Saso, Kazuaki Tokumaru