Patents by Inventor Atsuki Tsuchiya

Atsuki Tsuchiya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20120015186
    Abstract: A molding material comprising the following components (A) to (D) at the following ratios, in which the component (D) is bonded to a composite comprising the components (A) to (C) and the order in the weight average molecular weight is component (D)>component (B)>component (C); (A) 1 to 75 wt % of a reinforcing fiber bundle; (B) 0.01 to 10 wt % of a first propylene-based resin; (C) 0.01 to 10 wt % of a second propylene-based resin having carboxylate groups bound to the polymer chains thereof; and (D) 5 to 98.98 wt % of a third propylene-based resin. A molding material of this invention provides a long fiber-reinforced thermoplastic resin molding material containing a propylene-based resin as the matrix resin, which allows the reinforcing fibers to be well dispersed into the molded article produced at the time of injection molding and allows the molded article produced to have excellent mechanical properties.
    Type: Application
    Filed: December 24, 2009
    Publication date: January 19, 2012
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Masato Honma, Atsuki Tsuchiya, Keiichi Asami
  • Patent number: 8071205
    Abstract: This invention is A prepreg comprising a reinforcing fiber base material impregnated with a thermoplastic resin, wherein the reinforcing fiber base material comprises from 0 to 50% by mass of reinforcing fibers each having a fiber length of more than 10 mm, from 50 to 100% by mass of reinforcing fibers each having a fiber length of from 2 to 10 mm, and from 0 to 50% by mass of reinforcing fibers each having a fiber length of less than 2 mm, the average of two-dimensional orientation angles each formed by a reinforcing filament (a) and a reinforcing filament (b) intersecting the reinforcing filament (a) is from 10 to 80°, the thickness h0 (mm) at 23° C. is 0.03 to 1 mm, and the tensile strength ? is 0.01 MPa or more. The prepreg can be applied for thin molded products which have been considered unsuitable as a laminated molded product and can provide molded products that have a complicated shape and have isotropically high mechanical properties.
    Type: Grant
    Filed: July 24, 2009
    Date of Patent: December 6, 2011
    Assignee: Toray Industries, Inc.
    Inventors: Atsuki Tsuchiya, Masato Honma, Hideaki Sasaki, Shoji Murai
  • Publication number: 20110263778
    Abstract: [Object] The invention provides a fiber reinforced propylene resin composition having interfacial adhesion between a propylene resin and a reinforcing fiber and capable of preparing molded articles having high mechanical properties. [Means for Achieving the Object] The fiber reinforced propylene resin composition comprises: (A) 1 to 75% by weight of a reinforcing fiber, (B) 0.01 to 10% by weight of a first propylene resin containing 50 to 99% by mol of a constituting unit derived from propylene of an olefin component, (C) 0.01 to 10% by weight of a second propylene resin at least containing a carboxylic acid salt bonded to a polymer chain and (D) 5 to 98.98% by weight of a third propylene resin, wherein the order of the weight average molecular weights Mw of the components (B), (C) and (D) satisfy the following relation; component (D)>component (B)>component (C).
    Type: Application
    Filed: December 24, 2009
    Publication date: October 27, 2011
    Inventors: Masato Honma, Atsuki Tsuchiya, Keiichi Asami
  • Publication number: 20110143110
    Abstract: This invention is A prepreg comprising a reinforcing fiber base material impregnated with a thermoplastic resin, wherein the reinforcing fiber base material comprises from 0 to 50% by mass of reinforcing fibers each having a fiber length of more than 10 mm, from 50 to 100% by mass of reinforcing fibers each having a fiber length of from 2 to 10 mm, and from 0 to 50% by mass of reinforcing fibers each having a fiber length of less than 2 mm, the average of two-dimensional orientation angles each formed by a reinforcing filament (a) and a reinforcing filament (b) intersecting the reinforcing filament (a) is from 10 to 80°, the thickness h0 (mm) at 23° C. is 0.03 to 1 mm, and the tensile strength ? is 0.01 MPa or more. The prepreg can be applied for thin molded products which have been considered unsuitable as a laminated molded product and can provide molded products that have a complicated shape and have isotropically high mechanical properties.
    Type: Application
    Filed: July 24, 2009
    Publication date: June 16, 2011
    Inventors: Atsuki Tsuchiya, Masato Honma, Hideaki Sasaki, Shoji Murai
  • Publication number: 20090208721
    Abstract: Disclosed is a molded article composed of a fiber-reinforced composite material (I) containing a continuous reinforcing fiber and a thermosetting matrix resin, and a thermoplastic resin member (II) which is joined to and integrated with at least a part of the surface of the fiber-reinforced composite material (I) by using a thermoplastic resin (A). The joined surface between the thermoplastic resin (A) and the fiber-reinforced composite material (I) has projections and recesses in the cross-section in the thickness direction of the molded article, and the maximum impregnation depth h of the thermoplastic resin (A) in the fiber-reinforced composite material (I) is not less than 10 ?m. The thermoplastic resin (A) has a tensile strength at break of not less than 25 MPa and a tensile elongation at break of not less than 200%. The impact adhesive strength at the joined portion of the fiber-reinforced composite material (I) and the thermoplastic resin member (II) is not less than 3,000 J/m2.
    Type: Application
    Filed: July 19, 2007
    Publication date: August 20, 2009
    Applicant: Toray Industries, Inc.
    Inventors: Atsuki Tsuchiya, Masato Honma
  • Publication number: 20080166511
    Abstract: The present invention provides a light-weight fiber-reinforced composite material that has excellent flame retardance and mechanical properties and never emits a halogen gas. The present invention also provides a prepreg and en epoxy resin composition suited to obtain the above described fiber-reinforced composite material. The present invention also provides an integrated molding which is produced using the above described fiber-reinforced composite material, thereby suitable for use in electric/electronic casings. The epoxy resin composition is such that it contains the following components [A], [B] and [C]: [A] epoxy resin, [B] amine curing agent, and [C] phosphorus compound, wherein the concentration of the component [C] is 0.2 to 15% by weight in terms of phosphorus atom concentration.
    Type: Application
    Filed: February 24, 2005
    Publication date: July 10, 2008
    Applicant: TORAY INDUSTRIES INC.
    Inventors: Masato Honma, Atsuki Tsuchiya, Shiro Honda, Ryuji Sawaoka, Koyomi Nakahara
  • Patent number: 7344667
    Abstract: This invention provides a prepreg excellent in productivity, having the drapability to allow easy shaping according to a mold, excellent in resin impregnation, and excellent in handling convenience. This invention also provides a molded article with excellent mechanical properties obtained by molding the prepreg. The prepreg of this invention is a prepreg including reinforcing fibers and a thermoplastic resin, characterized in that an air-permeable layer (B) composed of the thermoplastic resin is laminated on a continuous reinforcing fiber bundle (A), and that the reinforcing fiber bundle (A) and the layer (B) composed of the thermoplastic resin are bonded at their interface.
    Type: Grant
    Filed: April 21, 2003
    Date of Patent: March 18, 2008
    Assignee: TORAY Industries, Inc.
    Inventors: Masato Honma, Yasunori Nagashima, Soichi Ishibashi, Yuji Kojima, Atsuki Tsuchiya
  • Publication number: 20050150593
    Abstract: This invention provides a prepreg excellent in productivity, having the drapability to allow easy shaping according to a mold, excellent in resin impregnation, and excellent in handling convenience. This invention also provides a molded article with excellent mechanical properties obtained by molding the prepreg. The prepreg of this invention is a prepreg comprising reinforcing fibers and a thermoplastic resin, characterized in that an air-permeable layer (B) comprising the thermoplastic resin is laminated on a continuous reinforcing fiber bundle (A), and that the reinforcing fiber bundle (A) and the layer (B) comprising the thermoplastic resin are bonded at their interface.
    Type: Application
    Filed: April 21, 2003
    Publication date: July 14, 2005
    Applicant: Toray Industries, Inc.
    Inventors: Masato Honma, Yasunori Nagashima, Yuji Kojima, Atsuki Tsuchiya