Patents by Inventor Atsushi Nakatsuka

Atsushi Nakatsuka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230126644
    Abstract: Stored is a height of a grinding mechanism when lower surfaces of grinding stones have come into contact with an upper surface of a wafer held on a holding surface, through lowering of the grinding mechanism from above the wafer. Based on this height, an origin point height which is a height of the grinding mechanism when the lower surfaces of the grinding stones have come into contact with the holding surface is then determined.
    Type: Application
    Filed: October 19, 2022
    Publication date: April 27, 2023
    Inventors: Takenobu MORI, Mai HANEDA, Atsushi NAKATSUKA, Atsushi TAKAGI
  • Publication number: 20230082850
    Abstract: A robot hand includes a contactless holding part that has a first air jet port that radially jets air from the center toward the outer circumference, the contactless holding part contactlessly holding a wafer through radial flowing of the air jetted from the first air jet port and generation of a negative pressure due to the air. The robot hand includes also an outer circumferential support part that has a second air jet port that is disposed to be oriented toward the center of the wafer held by the contactless holding part and jets air toward the outer circumferential edge of the wafer, the outer circumferential support part supporting the wafer without movement of the wafer by the air jetted from the second air jet port.
    Type: Application
    Filed: August 31, 2022
    Publication date: March 16, 2023
    Inventor: Atsushi NAKATSUKA
  • Publication number: 20220355438
    Abstract: A grinding wheel jig includes a bottomed cylindrical grindstone accommodating section that accommodates the annular grindstone section, an annular base accommodating section that is located on a side opposite to a bottom portion of the grindstone accommodating section in a height direction of the grindstone accommodating section, has an outside diameter greater than an outside diameter of the grindstone accommodating section, and is capable of accommodating at least a part of the base, and a plurality of cylindrical bolt accommodating sections provided at bottom portions of the base accommodating sections and each capable of accommodating a head part of a bolt. In the grinding wheel jig, each bolt accommodating section is provided, at a bottom portion thereof, with an opening in which a fastening tool is insertable into the head part of the bolt.
    Type: Application
    Filed: April 25, 2022
    Publication date: November 10, 2022
    Inventors: Yuto MAEDA, Atsushi NAKATSUKA
  • Patent number: 8673392
    Abstract: A permanent magnet is provided which has formed a Dy, Tb film on a surface of an iron-boron-rare earth sintered magnet of a predetermined shape, with diffusion thereof into grain boundary phases, having a higher coercive force. The method of manufacturing a permanent magnet includes a film-forming step of evaporating metal evaporating material containing at least one of Dy and Tb and adhering evaporated metal atoms to a surface of the iron-boron-rare earth sintered magnet, and a diffusing step of performing heat treatment to diffuse metal atoms adhered to the surface into grain boundary phases of the sintered magnet. The metal evaporating material contains at least one of Nd and Pr.
    Type: Grant
    Filed: September 10, 2007
    Date of Patent: March 18, 2014
    Assignee: ULVAC, Inc.
    Inventors: Hiroshi Nagata, Kyuzo Nakamura, Takeo Katou, Atsushi Nakatsuka, Ichirou Mukae, Masami Itou, Ryou Yoshiizumi, Yoshinori Shingaki
  • Patent number: 8375891
    Abstract: There is provided a vacuum evaporating apparatus which is suitable for performing a process in which a metal vapor atmosphere is formed in a processing chamber, the metal atoms in this metal vapor atmosphere are caused to be adhered to the surface of an object to be processed, and the metal atoms adhered to the surface of the object to be processed are diffused into grain boundary phases thereof. The apparatus comprises: a processing furnace (11); at least one processing box (4) disposed inside the processing furnace; and a heating means (2) provided inside the processing furnace so as to enclose the processing box. An evacuating means is provided which, after housing the processing box inside the processing furnace in a state in which the object to be processed (S) and the metal evaporating material (V) are disposed in the processing box, reduces the processing furnace and the processing box to a predetermined pressure and keep them at that pressure.
    Type: Grant
    Filed: September 10, 2007
    Date of Patent: February 19, 2013
    Assignee: Ulvac, Inc.
    Inventors: Hiroshi Nagata, Kyuzo Nakamura, Takeo Katou, Atsushi Nakatsuka, Ichirou Mukae, Masami Itou, Ryou Yoshiizumi, Yoshinori Shingaki
  • Patent number: 8333841
    Abstract: [Object] To provide a roll-to-roll vacuum deposition apparatus capable of easily and speedily adjusting a pressing force between a printing roller and a backup roller. [Solving Means] In the present invention, by adjusting a pressing force between a printing roller and a backup roller through a relative movement of a mask forming unit including the printing roller and a transfer roller with respect to a vacuum chamber, individual adjustments of the printing roller and the transfer roller are eliminated and an adjustment of a pressing force on a unit basis is realized, thus achieving simplification of a structure, simplification and enhancement in precision of tasks, and a reduction in work time.
    Type: Grant
    Filed: July 26, 2007
    Date of Patent: December 18, 2012
    Assignee: Ulvac, Inc.
    Inventors: Nobuhiro Hayashi, Tomoharu Fujii, Isao Tada, Atsushi Nakatsuka
  • Patent number: 8262808
    Abstract: There is provided a method of manufacturing a permanent magnet which has an extremely high coercive force and high magnetic properties is manufactured at high productivity. There are executed: a first step of causing at least one of Dy and Tb to adhere to at least part of a surface of iron-boron-rare-earth based sintered magnet; and a second step of diffusing, through heat-treatment at a predetermined temperature, at least one of Dy and Tb adhered to the surface of the sintered magnet into grain boundary phase of the sintered magnet.
    Type: Grant
    Filed: December 19, 2007
    Date of Patent: September 11, 2012
    Assignee: ULVAC, Inc.
    Inventors: Hiroshi Nagata, Kyuzo Nakamura, Takeo Katou, Atsushi Nakatsuka, Ichirou Mukae, Masami Itou, Ryou Yoshiizumi, Yoshinori Shingaki
  • Patent number: 8221551
    Abstract: Provided is a deposition apparatus that has a metal evaporation source for depositing a reflective layer, a pigment evaporation source for depositing a coloring layer, and a plasma polymerization source (electrode) for depositing a protective layer disposed inside a single vacuum processing room. By carrying out a step of depositing the reflective layer, a step of depositing the coloring layer, and a step of depositing the protective layer in the common vacuum processing room, processes can be simplified and an operation time can be reduced.
    Type: Grant
    Filed: June 7, 2007
    Date of Patent: July 17, 2012
    Assignee: Ulvac, Inc.
    Inventors: Masayuki Iljima, Yosuke Kobayashi, Kouji Hirayama, Yusuke Hashimoto, Ryuji Hamada, Ken Momono, Atsushi Nakatsuka
  • Patent number: 8128759
    Abstract: By causing at least one of Dy and Tb to be adhered to the surface of an iron-boron-rare earth based sintered magnet of a predetermined shape, and is then to be diffused into grain boundary phase, a permanent magnet can be manufactured at high workability and low cost. An iron-boron-rare earth based sintered magnet is disposed in a processing chamber and is heated to a predetermined temperature. Also, an evaporating material made up of a fluoride containing at least one of Dy and Tb disposed in the same or another processing chamber is evaporated, and the evaporated evaporating material is caused to be adhered to the surface of the sintered magnet. The Dy and/or Tb metal atoms of the adhered evaporating material are diffused into the grain particle phase of the sintered magnet before a thin film made of the evaporated material is formed on the surface of the sintered magnet.
    Type: Grant
    Filed: December 19, 2007
    Date of Patent: March 6, 2012
    Assignee: Ulvac, Inc.
    Inventors: Hiroshi Nagata, Kyuzo Nakamura, Takeo Katou, Atsushi Nakatsuka, Ichirou Mukae, Masami Itou, Ryou Yoshiizumi, Yoshinori Shingaki
  • Patent number: 8128760
    Abstract: By eliminating the necessity of a prior step for cleaning a sintered magnet before adhering Dy and/or Tb to the surface of the sintered magnet S, the productivity of a permanent magnet having diffused Dy and/or Tb into grain boundary phase is improved. Iron-boron-rare earth based sintered magnet (S) disposed in a processing chamber (20) is heated to a predetermined temperature. An evaporating material (V) which is made of a hydride containing at least one of Dy and Tb is disposed in the same or in another processing chamber and is evaporated to cause the evaporated evaporating material to the surface of the sintered magnet. Metal atoms of Dy and/or Tb are diffused into grain boundary phase of the sintered magnet.
    Type: Grant
    Filed: December 19, 2007
    Date of Patent: March 6, 2012
    Assignee: Ulvac, Inc.
    Inventors: Hiroshi Nagata, Kyuzo Nakamura, Takeo Katou, Atsushi Nakatsuka, Ichirou Mukae, Masami Itou, Ryou Yoshiizumi, Yoshinori Shingaki
  • Patent number: 7896968
    Abstract: The object of this invention is to provide a winding type plasma CVD apparatus in which quality of a layer can be made uniform by supplying a reaction gas uniformly to a deposition area of a film, and can perform a self-cleaning process of a deposition portion in the path of deposition onto the film. A film (22) is supported between a pair of movable rollers (33, 34) arranged on the upstream side and downstream side of the deposition portion (25) with regard to the traveling direction of the film, and then the film (22) is made to travel substantially linearly at the deposition position. Consequently, the distance between a shower plate (37) and the film (22) is kept constant, and the quality of the layer is made homogeneous. The film is heated by means of a metal belt (40) traveling simultaneously on the back side of the film. The moveable rollers (33, 34) ascend from the deposition position to the self-cleaning position, and the film (22) can be separated from the shower plate (37).
    Type: Grant
    Filed: May 10, 2006
    Date of Patent: March 1, 2011
    Assignee: Ulvac, Inc.
    Inventors: Takayoshi Hirono, Isao Tada, Atsushi Nakatsuka, Masashi Kikuchi, Hideyuki Ogata, Hiroaki Kawamura, Kazuya Saito, Masatoshi Sato
  • Publication number: 20110001593
    Abstract: By eliminating the necessity of a prior step for cleaning a sintered magnet before adhering Dy and/or Tb to the surface of the sintered magnet S, the productivity of a permanent magnet having diffused Dy and/or Tb into grain boundary phase is improved. Iron-boron-rare earth based sintered magnet (S) disposed in a processing chamber (20) is heated to a predetermined temperature. An evaporating material (V) which is made of a hydride containing at least one of Dy and Tb is disposed in the same or in another processing chamber and is evaporated to cause the evaporated evaporating material to the surface of the sintered magnet. Metal atoms of Dy and/or Tb are diffused into grain boundary phase of the sintered magnet.
    Type: Application
    Filed: December 19, 2007
    Publication date: January 6, 2011
    Inventors: Hiroshi Nagata, Kyuzo Nakamura, Takeo Katou, Atsushi Nakatsuka, Ichirou Mukae, Masami Itou, Ryou Yoshiizumi, Yoshinori Shingaki
  • Publication number: 20100307414
    Abstract: [Object] To provide a take-up type vacuum deposition apparatus capable of preventing a thermal deformation of a base material due to charged particles leaked from a neutralization unit without an increase in size of the apparatus. [Solving Means] A take-up type vacuum deposition apparatus according to the present invention includes a charge capturing body provided between a cooling can roller and a neutralization unit that captures charged particles floating from the neutralization unit toward the can roller. Accordingly, the charged particles leaked from the neutralization unit are prevented from reaching the can roller, which suppresses variation in a bias potential applied to the can roller for bringing it into close contact with a base material, and keeps stable electrostatic force with respect to the base material. Accordingly, adhesion force between the base material and the cooling roller can be kept stable, and thus a thermal deformation of the base material can be suppressed.
    Type: Application
    Filed: April 14, 2008
    Publication date: December 9, 2010
    Applicant: ULVAC, INC.
    Inventors: Shin Yokoi, Tsunehito Nomura, Atsushi Nakatsuka, Isao Tada
  • Publication number: 20100055311
    Abstract: [Object] To enable a deposition area of a base film to be protected and realize stable film traveling performance. [Solving Means] A roll-to-roll vacuum deposition apparatus according to the present invention includes a guide unit including a guide roller and an auxiliary roller, the guide roller including a pair of annular guide portions that support side edge portions of a base film, the auxiliary roller being opposed to the guide roller and pressing the side edge portions of the base film against the pair of guide portions. As a result, a deposition area of the base film and roll surfaces of the guide roller and auxiliary roller of the guide unit can be prevented from being brought into contact with each other, and the deposition area) can thus be protected.
    Type: Application
    Filed: April 18, 2008
    Publication date: March 4, 2010
    Applicant: ULVAC, INC
    Inventors: Takayoshi Hirono, Isao Tada, Atsushi Nakatsuka
  • Publication number: 20100051140
    Abstract: By causing at least one of Dy and Tb to be adhered to the surface of an iron-boron-rare earth based sintered magnet of a predetermined shape, and is then to be diffused into grain boundary phase, a permanent magnet can be manufactured at high workability and low cost. An iron-boron-rare earth based sintered magnet is disposed in a processing chamber and is heated to a predetermined temperature. Also, an evaporating material made up of a fluoride containing at least one of Dy and Tb disposed in the same or another processing chamber is evaporated, and the evaporated evaporating material is caused to be adhered to the surface of the sintered magnet. The Dy and/or Tb metal atoms of the adhered evaporating material are diffused into the grain particle phase of the sintered magnet before a thin film made of the evaporated material is formed on the surface of the sintered magnet.
    Type: Application
    Filed: December 19, 2007
    Publication date: March 4, 2010
    Inventors: Hiroshi Nagata, Kyuzo Nakamura, Takeo Katou, Atsushi Nakatsuka, Ichirou Mukae, Masami Itou, Ryou Yoshiizumi, Yoshinori Shingaki
  • Patent number: 7670433
    Abstract: The problem solved by this Invention is to provide a vacuum evaporation deposition method of the winding type and a vacuum evaporation deposition apparatus of the winding type which can form a metal film on a base film made of single layer plastic film without thermal deformation and with superior productivity. To solve the above problem, there are provided an electron beam irradiator 21 for irradiating an electron beam onto a film material 12 arranged between an unwinding roller 13 and a deposition source 16; an auxiliary roller 18 for guiding the film 12 in contact with the deposited metal layer and arranged between a can roller 14 and a winding roller 15; a DC bias power source 22 for applying a DC voltage between the auxiliary roller 18 and the can roller 14; electricity removing unit 23 for removing electricity from the film 12 and arranged between the can roller 14 and the winding roller 15.
    Type: Grant
    Filed: February 14, 2006
    Date of Patent: March 2, 2010
    Assignee: Ulvac, Inc.
    Inventors: Nobuhiro Hayashi, Shin Yokoi, Isao Tada, Atsushi Nakatsuka
  • Publication number: 20100026432
    Abstract: There is provided a method of manufacturing a permanent magnet which has an extremely high coercive force and high magnetic properties is manufactured at high productivity There are executed: a first step of causing at least one of Dy and Tb to adhere to at least part of a surface of iron-boron-rare-earth based sintered magnet; and a second step of diffusing, through heat-treatment at a predetermined temperature, at least one of Dy and Tb adhered to the surface of the sintered magnet into grain boundary phase of the sintered magnet.
    Type: Application
    Filed: December 19, 2007
    Publication date: February 4, 2010
    Inventors: Hiroshi Nagata, Kyuzo Nakamura, Takeo Katou, Atsushi Nakatsuka, Ichirou Mukae, Masami Itou, Ryou Yoshiizumi, Yoshinori Shingaki
  • Publication number: 20100012035
    Abstract: There is provided a vacuum evaporating apparatus which is suitable for performing a process in which a metal vapor atmosphere is formed in a processing chamber, the metal atoms in this metal vapor atmosphere are caused to be adhered to the surface of an object to be processed, and the metal atoms adhered to the surface of the object to be processed are diffused into grain boundary phases thereof. The apparatus comprises: a processing furnace (11); at least one processing box (4) disposed inside the processing furnace; and a heating means (2) provided inside the processing furnace so as to enclose the processing box. An evacuating means is provided which, after housing the processing box inside the processing furnace in a state in which the object to be processed (S) and the metal evaporating material (V) are disposed in the processing box, reduces the processing furnace and the processing box to a predetermined pressure and keep them at that pressure.
    Type: Application
    Filed: September 10, 2007
    Publication date: January 21, 2010
    Inventors: Hiroshi Nagata, Kyuzo Nakamura, Takeo Katou, Atsushi Nakatsuka, Ichirou Mukae, Masami Itou, Ryou Yoshiizumi, Yoshinori Shingaki
  • Publication number: 20100009082
    Abstract: [Object] To simplify a structure and improve assembling property of an oil condensing roller, while preventing deterioration of condensation and adhesion efficiency of oil and transfer efficiency of the oil to a printing roller. [Solving Means] In a roll-to-roll vacuum deposition apparatus of the present invention, a mask forming unit includes an oil condensing roller for holding the oil for forming a mask pattern on its outer circumferential surface, a printing roller for transferring the oil as the mask pattern to the deposition surface of a film, and a transfer roller disposed between the oil condensing roller and the printing roller, for transferring the oil from the oil condensing roller to the printing roller. The mask forming unit further includes a cooling mechanism for cooling the oil condensing roller, and a rocking mechanism for periodically rocking the transfer roller in the axial direction with respect to the oil condensing roller and the printing roller.
    Type: Application
    Filed: September 28, 2007
    Publication date: January 14, 2010
    Applicant: ULVAC, INC.
    Inventors: Nobuhiro Hayaski, Tomoharu Fujii, Isao Tada, Atsushi Nakatsuka
  • Publication number: 20100006030
    Abstract: To provide a take up type vacuum vapor deposition apparatus capable of suppressing generation of a thermally-affected area on a film without lowering productivity. A take-up type vacuum vapor deposition apparatus according to the present invention includes: a payout roller configured to successively pay out a film ; a take-up roller configured to take up the film paid out from the payout roller; a cooling roller disposed between the payout roller and the take-up roller and configured to cool the film by coming into close contact with the film ; an evaporation source that faces the cooling roller and configured to deposit an evaporation material on the film; and an electron beam irradiator disposed between the payout roller and the evaporation source and configured to irradiate the film with an electron beam while the film is traveling.
    Type: Application
    Filed: June 7, 2007
    Publication date: January 14, 2010
    Applicant: ULVAC, INC.
    Inventors: Nobuhiro Hayashi, Takayoshi Hirono, Isao Tada, Atsushi Nakatsuka, Kenji Komatsu