Abstract: Systems and methods for efficiently managing bulk material are provided. The disclosure is directed to a portable support structure used to receive one or more portable containers of bulk material and output bulk material from the containers directly into the blender hopper. The portable support structure may include a frame for receiving and holding the one or more portable bulk material containers in an elevated position proximate the blender hopper, as well as one or more gravity feed outlets for routing the bulk material from the containers directly into the blender hopper. In some embodiments, the portable support structure may be transported to the well site on a trailer, unloaded from the trailer, and positioned proximate the blender unit. In other embodiments, the portable support structure may be a mobile support structure that is integrated into a trailer unit.

Abstract: A blender power unit (BPU) for use in fracturing jobs. The BPU comprises a transformer having an input and an output and configured to receive electrical power via the input at a first voltage to output electrical power via the output at a second voltage; a motor power bus coupled to the output of the transformer; a motor starter bus; at least one motor soft starter having an input coupled to the motor power bus and having an coupled to the motor starter bus; a plurality of electric power relays coupled to the motor power bus and configured to supply electric power from the motor power bus to a load when in a closed state; and a plurality of start electric power relays coupled to the motor starter bus and configured to supply electric power from the motor starter bus to a load when in a closed state.

Abstract: Systems and methods for using one or more pre-filled, portable containers, instead of pneumatic transfer, to move bulk material from a transportation unit to a blender receptacle of a blender are provided. A transportation unit may deliver one or more containers of bulk material to the well site, where the containers may be disposed in an elevated position around the blender receptacle. A gravity feed outlet may extend from one or more containers to route bulk material from the one or more containers directly into the blender receptacle. Since the transportation unit is able to unload the portable containers of bulk material without pneumatic transfer, the stackable containers may enable a cleaner and more efficient bulk material transfer at the site.

Abstract: Systems and methods for efficiently managing bulk material are provided. The disclosure is directed to a portable support structure used to receive one or more portable containers of bulk material and output bulk material from the containers directly into the blender hopper. The portable support structure may include a frame for receiving and holding the one or more portable bulk material containers in an elevated position proximate the blender hopper, as well as one or more gravity feed outlets for routing the bulk material from the containers directly into the blender hopper. In some embodiments, the portable support structure may be transported to the well site on a trailer, unloaded from the trailer, and positioned proximate the blender unit. In other embodiments, the portable support structure may be a mobile support structure that is integrated into a trailer unit.

Abstract: The disclosure provides a bulk material container including a body and one or more first engagement elements. The body includes a plurality of side walls, a bottom, a cavity, and an opening. The plurality of side walls are coupled to the bottom, and the cavity, which is configured to receive a bulk material, is formed within the plurality of side walls and above the bottom. The opening is formed by the plurality of side walls spatially opposite of the bottom and is configured to discharge the bulk material when the bulk material container is at least partially inverted. The one or more first engagement elements are coupled to the bottom of the body, and the one or more first engagement elements are configured to receive one or more prongs of a transportation device or a bulk material unloading device.

Abstract: The disclosure provides a bulk material unloading system and method. The system includes a bulk material container containing a bulk material and an unloading device. The unloading device is configured to engage the bulk material container and at least partially invert the bulk material container. The method includes engaging a bulk material container containing a bulk material with an unloading device and emptying the bulk material container. Emptying the bulk material into the hopper includes lifting the bulk material container using the unloading device and rotating the bulk material container using the unloading device.

Abstract: In accordance with presently disclosed embodiments, systems and methods for efficiently handling dry additives to be mixed with bulk material in a blender are provided. The systems may include a support structure used to direct bulk material from one or more portable containers on the support structure to a first outlet location, and a combined metering/transferring system for directing dry additives from another portable container to a second outlet location. Specifically, the metering/transferring system may output a metered flow of dry additives to the blender mixer to be combined with bulk material that is released from the portable containers. The metering/transferring system may utilize a gravity feed outlet coupled to a metered screw or other conveying device to move the dry additive from the portable container to the second outlet location.

Abstract: A transportable system has a power distribution system with a power distribution unit and a power module. The power module is configured to provide energy in the form of rotational motion to the power distribution system. The power distribution unit has one or more power converters and an input connection. The power distribution unit is coupled to the power module, and the rotational energy from the power module is transferred to the one or more power converters via the input connection.

Abstract: A method of conducting fracturing operations at multiple wellsites in a field. The method may include manufacturing a first fracturing fluid concentrate at a fluid manufacturing plant located at a sand mine of the field using sand produced from the sand mine. The method may also include pumping the first fracturing fluid concentrate from the fluid manufacturing plant to a first well and a second well of the multiple wellsites. The method may further include injecting the first fracturing fluid concentrate into a first well at the first wellsite.

Abstract: In accordance with presently disclosed embodiments, systems and methods for efficiently handling dry additives to be mixed with bulk material in a blender are provided. The systems may include a support structure used to direct bulk material from one or more portable containers on the support structure to a first outlet location, and a combined metering/transferring system for directing dry additives from another portable container to a second outlet location. Specifically, the metering/transferring system may output a metered flow of dry additives to the blender mixer to be combined with bulk material that is released from the portable containers. The metering/transferring system may utilize a gravity feed outlet coupled to a metered screw or other conveying device to move the dry additive from the portable container to the second outlet location.

Abstract: A method of conducting fracturing operations at multiple wellsites in a field. The method may include manufacturing a first fracturing fluid concentrate at a fluid manufacturing plant located at a sand mine of the field using sand produced from the sand mine. The method may also include pumping the first fracturing fluid concentrate from the fluid manufacturing plant to a first well and a second well of the multiple wellsites. The method may further include injecting the first fracturing fluid concentrate into a first well at the first wellsite.

Abstract: The disclosure provides a transportable system. The transportable system comprises a power distribution system comprising a first power distribution unit. The transportable system further comprises a first power module. The first power module is configured to provide energy in the form of rotational motion to the power distribution system, wherein the first power distribution unit comprises one or more power converters and an input connection, wherein the first power distribution unit is coupled to the first power module, wherein the rotational energy from the first power module is transferred to the one or more power converters via the input connection.

Abstract: Systems and methods for recovering dry bulk material from a blender at a job site are provided. The systems include at least one container having in which dry bulk material can be placed and a skid-mounted vacuum unit comprising a tank having an interior space and an outlet for interfacing with the inlet of the container when the vacuum unit is positioned proximate to the container, a vacuum pump in communication with the interior space of the tank, and a conduit coupled to an inlet of the vacuum pump for interfacing with an inlet of a blender.

Abstract: An example fluid management system for generating a fluid for a treatment operation may include a mixer and a first portable container disposed proximate to and elevated above the mixer. The first portable container may hold dry chemical additives. A feeder may be positioned below the first portable container to direct dry chemical additives from the first portable container to the mixer. The system may also include a first pump to provide fluid to the mixer from a fluid source.

Abstract: In accordance with presently disclosed embodiments, systems and methods for using one or more pre-filled, portable containers, instead of pneumatic transfer, to move bulk material from a transportation unit to a blender receptacle of a blender are provided. A transportation unit may deliver one or more containers of bulk material to the well site, where the containers may be disposed in an elevated position around the blender receptacle. A gravity feed outlet may extend from one or more containers to route bulk material from the one or more containers directly into the blender receptacle. Since the transportation unit is able to unload the portable containers of bulk material without pneumatic transfer, the stackable containers may enable a cleaner and more efficient bulk material transfer at the site.

Abstract: Systems and methods for managing bulk material efficiently at a well site are provided. The disclosure is directed to a container support frame that is integrated into a blender unit. The support frame is used to receive one or more portable containers of bulk material, and the blender unit may include a gravity feed outlet for outputting bulk material from the containers directly into a mixer of the blender unit. The blender unit with integrated support frame may eliminate the need for any subsequent mechanical conveyance of the bulk material (e.g., via a separate mechanical conveying system or on-blender sand screws) from the containers to the mixer. As such, the integrated blender unit may be lighter weight, take up less space, and have a lower cost and complexity than existing blenders.

Abstract: Methods for handling bulk material in a manner that reduces dust, noise, and emissions are provided. The presently disclosed techniques use portable containers to transfer bulk material from a transportation unit to a blender inlet. The containers may be carried to the location on the transportation unit, where a hoisting mechanism is used to remove the container from the transportation unit and place it in a desired location. When bulk material is needed at the blender inlet, the hoisting mechanism may position the container of bulk material onto an elevated support structure. Once on the support structure, the container may be opened to release bulk material to a gravity feed outlet, which routes the bulk material from the container directly into the blender inlet. The disclosed containerized bulk material transfer system and method allows for reduced dust, noise, and emissions on location.

Abstract: Controlling the dust emissions from the discharge of bulk materials from a container provides many benefits. A support structure may include a plurality of outlets or chutes for discharging the bulk material. A dust control damper coupled to the outlets not currently in use for the discharge of bulk material may prevent dust from escaping into the surrounding air. The dust control dampers may automatically transition between a closed position and an open position. A flexibly collapsible shroud may also be coupled to a discharge gate of a container. The shroud may expand to seal against the outlet when bulk material is discharge. A vacuum system at or near an outlet may reclaim any dust that escapes during discharge of the bulk material.

Abstract: In accordance with presently disclosed embodiments, systems and methods for efficiently managing bulk material and dry additives to be mixed with bulk material in a blender are provided. The disclosed systems include a modular portable container that can be used to hold multiple types of dry flowable material for transportation about a work site. The different types of dry materials can be selectively released from the modular container for mixing with liquid and bulk material in a blender. The modular container generally includes a base structure that supports a number of individual, separable, and fully enclosed compartments. The compartments may each hold a different type of dry material, and the compartments may be arranged onto the base structure adjacent one another and removably secured to the base structure so that the compartments can be transported as a single unit about the work site.

Abstract: Systems and methods for using one or more pre-filled, portable containers, instead of pneumatic transfer, to move bulk material from a transportation unit to a blender receptacle of a blender are provided. A transportation unit may deliver one or more containers of bulk material to the well site, where the containers may be disposed in an elevated position around the blender receptacle. A gravity feed outlet may extend from one or more containers to route bulk material from the one or more containers directly into the blender receptacle. Since the transportation unit is able to unload the portable containers of bulk material without pneumatic transfer, the stackable containers may enable a cleaner and more efficient bulk material transfer at the site.