Abstract: A method for providing composite phosphate conversion crystal coating, including the steps of: mixing powdered materials with metal oxide particles, thereby providing a composite metal oxide powder including particles of at least one additional powdered material, the at least one additional powdered material providing additional functionality to the phosphate conversion crystal coating; pretreating a substrate by depositing particles of the composite metal oxide powder on the substrate; treating the substrate with a phosphate coating solution, resulting in the composite phosphate conversion crystal coating forming on the substrate which contains fixed particles of the at least one additional powdered material.

Abstract: A method for providing phosphate conversion crystal coating, the method including the steps of: pre-treating a substrate by depositing metal oxide particles on the substrate; treating the substrate with a phosphate coating solution, resulting in the phosphate conversion crystal coating forming (crystallizing) on the substrate.

Abstract: A method for providing composite phosphate conversion crystal coating, including the steps of: mixing powdered materials with metal oxide particles, thereby providing a composite metal oxide powder including particles of at least one additional powdered material, the at least one additional powdered material providing additional functionality to the phosphate conversion crystal coating; pretreating a substrate by depositing particles of the composite metal oxide powder on the substrate; treating the substrate with a phosphate coating solution, resulting in the composite phosphate conversion crystal coating forming on the substrate which contains fixed particles of the at least one additional powdered material.

Abstract: A method for providing phosphate conversion crystal coating, the method including the steps of: pre-treating a substrate by depositing metal oxide particles on the substrate; treating the substrate with a phosphate coating solution, resulting in the phosphate conversion crystal coating forming (crystallizing) on the substrate.

Abstract: A thin zinc diffusion coating, the diffusion coating including: (a) an iron-based substrate, and (b) a zinc-iron intermetallic layer coating the iron-based substrate, the intermetallic layer having a first average thickness of less than 15 ?m, as measured by a magnetic thickness gage, the intermetallic layer having a second average thickness as measured by an X-Ray fluorescence thickness measurement, and wherein a difference between the first average thickness and the second average is less than 4 ?m.

Abstract: A thin zinc diffusion coating, the diffusion coating including: (a) an iron-based substrate, and (b) a zinc-iron intermetallic layer coating the iron-based substrate, the intermetallic layer having a first average thickness of less than 15 ?m, as measured by a magnetic thickness gage, the intermetallic layer having a second average thickness as measured by an X-Ray fluorescence thickness measurement, and wherein a difference between the first average thickness and the second average is less than 4 ?m.

Abstract: A modified zinc-phosphate conversion coating method, presented as the Absorbed Solution Layer Phosphating (ASLP) coating method. This modified zinc-phosphate conversion crystal coating (ZPCCC) method is carried out in a reactor, containing metal substrate, a quantity of phosphate solution and a quantity of inert, solid filler particles, the quantity of phosphate solution being dependent on the solid filler particle's solution absorption ability. The ASLP process is carried out in an interface layer between the substrate and the solid filler particles, with the reactor being constructed to provide movement of treated parts and filler particles relative to each other, continually exposing surfaces of the substrate to fresh phosphate solution.