Abstract: The present invention provides a reduction system and method that can be operated with any proportion of gaseous hydrogen-containing gases and gaseous hydrocarbon-containing gases having the possibility of continuing its operation, ensuring an high process availability and negligible loss of production, when the gaseous hydrogen-containing gas for any reason is not available and allow the substitution of the gaseous hydrogen-containing gas with a gaseous hydrocarbon-containing gas with minor adjustments in the plant operation. The reduction system of the invention is designed to be implemented in new and already built direct reduction plants to operate efficiently and has lower capital and operation costs.

Abstract: A method for producing direct reduced iron is provided. The method includes circulating a first stream of spent reducing gas exiting a reactor in a reducing gas circuit through at least one carbon dioxide removal unit and a reducing gas heater and the reactor. The method also includes mixing the first stream with reducing gas containing heavier hydrocarbons than methane.

Abstract: Reduction process and relative plant for the production of metallic iron by means of the direct reduction of iron ore, in which a reduction shaft is connected to a source of reducing gas obtained from the gasification of coal. The process advantageously comprises a step in which a portion or all of the synthesis gas entering the plant circuit is processed to separate the methane from the rest of the components of said synthesis gas. The advantageous management of the extracted methane enables the entire reduction process to be optimized, making the efficiency of the process independent of the methane content in the original synthesis gas and making it possible to control the carbon content of the product more accurately and more easily.

Abstract: Reduction process and relative plant for the production of metallic iron by means of the direct reduction of iron ore, in which a reduction shaft is connected to a source of reducing gas obtained from the gasification of coal. The process advantageously comprises a step in which a portion or all of the synthesis gas entering the plant circuit is processed to separate the methane from the rest of the components of said synthesis gas. The advantageous management of the extracted methane enables the entire reduction process to be optimized, making the efficiency of the process independent of the methane content in the original synthesis gas and making it possible to control the carbon content of the product more accurately and more easily.