Patents by Inventor Bastian Schalk

Bastian Schalk has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11981104
    Abstract: A device for manually or mechanically producing a tubular packaging material of a paper web is wound to form a roll, which forms an internal cavity, from which the paper web can be drawn to form packaging material. The device includes a receptacle for at least partially circumferentially encompassing the roll and an axial holder for holding an end face of the roll. The axial holder has a wall, in which a dispensing opening for dispensing the packaging material in an axial dispensing direction is formed. The wall has an inner guide contour, which tapers in a funnel-like manner in the axial dispensing direction from the receptacle to the dispensing opening. The wall is provided with at least one front axial recess at a front end of the axial holder in the axial dispensing direction.
    Type: Grant
    Filed: May 22, 2020
    Date of Patent: May 14, 2024
    Assignee: Sprick GmbH Bielefelder Papier-und Wellpappenwerke & Co.
    Inventors: Bastian Schalk, Vitali Krebs
  • Publication number: 20240124173
    Abstract: An apparatus for the manual or machine production of a tube-like packaging material from a paper supply unit, such as a paper strip wound up to a roll, includes a roll longitudinal axis and forming an inner hollow space, or a paper strip folded to a Leporello stack defining an upper side, from which the paper strip is drawable for forming the packaging material. A guiding chute has an opening for ejecting the packaging material from a paper supply unit arranged in an ejection position. The guiding chute has an inner contour narrowing in an ejection direction towards an opening. A receiving arrangement, such as a tube magazine, encompasses at least one paper supply unit at least partly circumferentially with paper supply units arranged sequentially behind each other, wherein the apparatus having a movable transport, such as a slide, for displacing at least the at least one paper supply unit in the ejection direction.
    Type: Application
    Filed: December 21, 2023
    Publication date: April 18, 2024
    Applicant: Sprick GmbH Bielefelder Papier-Und Wellpappenwerke & Co.
    Inventor: Bastian Schalk
  • Patent number: 11904570
    Abstract: An apparatus for the production of a cushion product from a single or multi-layer continuous paper strip includes a chute-like preforming station for the compression of a paper strip in the transverse direction and a deformation station following the preforming station in the feed direction of the paper strip having two embossing rollers engaging into each other in a deformation area in order to form the paper strip to a cushion product with at least one crumple hollow space extending in the longitudinal direction. The preforming station has a lifting unit and is positioned upstream in the feed direction of the embossing rollers for lifting a central area of the paper strip.
    Type: Grant
    Filed: November 8, 2019
    Date of Patent: February 20, 2024
    Assignee: Sprick GmbH Bielefelder Papier-Und Wellpappenwerke & Co.
    Inventor: Bastian Schalk
  • Patent number: 11904569
    Abstract: A Coiling device for spirally rolling-up a three-dimensional cushioning material made by a cushion forming device from a web-type source material (e.g. a roll or a Leporello-stack) of paper, can include a reel having at least two deflectors, and having a rotational axis extending in vertical direction. The deflectors can be a mandrel, hook, deflector edge, or the like.
    Type: Grant
    Filed: March 26, 2019
    Date of Patent: February 20, 2024
    Assignee: Sprick GmbH Bielefelder Papier-Und Wellpappenwerke & Co.
    Inventors: Bastian Schalk, Marco Schwarberg, Saskia Lange
  • Patent number: 11897654
    Abstract: An apparatus for the manual or machine production of a tube-like packaging material from a paper supply unit, such as a paper strip wound up to a roll, includes a roll longitudinal axis and forming an inner hollow space, or a paper strip folded to a Leporello stack defining an upper side, from which the paper strip is drawable for forming the packaging material. A guiding chute has an opening for ejecting the packaging material from a paper supply unit arranged in an ejection position. The guiding chute has an inner contour narrowing in an ejection direction towards an opening. A receiving arrangement, such as a tube magazine, encompasses at least one paper supply unit at least partly circumferentially with paper supply units arranged sequentially behind each other, wherein the apparatus having a movable transport, such as a slide, for displacing at least the at least one paper supply unit in the ejection direction.
    Type: Grant
    Filed: August 5, 2020
    Date of Patent: February 13, 2024
    Assignee: Sprick GmbH Bielefelder Papier-Und Wellpappenwerke & Co.
    Inventor: Bastian Schalk
  • Patent number: 11884038
    Abstract: An apparatus for manufacturing a packaging product from a packaging-material web may include a production device for making the packaging-material web; a drawing device for drawing the packaging-material web off from a packaging-material source; a deforming device for deforming the packaging-material web; a removal conveying device for removing the packaging-material product from the apparatus; and/or a dispensing device for dispensing the packaging-material product in an aligned manner; and using a module interface, via which at least one of the functional units, forming a structural unit, can be connected in a releasable manner to an adjacent functional unit upwards and/or downwards in the conveying direction and/or changed over therewith.
    Type: Grant
    Filed: February 18, 2020
    Date of Patent: January 30, 2024
    Assignee: Sprick GmbH Bielefelder Papier-Und Wellpappenwerke & Co.
    Inventor: Bastian Schalk
  • Patent number: 11865807
    Abstract: A packaging station comprising a deformation device for converting a web of packaging material drawn from a supply of packaging material web, such as a leporello folded stacked web, into a dunnage material and a conveyor structure for receiving the drawn web of packaging material and for feeding the drawn web of packaging material into the deformation device, wherein the conveyor structure comprises a conveyor track extending from a reception of the conveyor structure to the deformation device and being dimensioned such that, after passing the reception, the web of packaging material is able to bear over its entire surface on the conveyor track in the conveying direction for at least the twofold of the width of the web.
    Type: Grant
    Filed: July 22, 2016
    Date of Patent: January 9, 2024
    Assignee: Sprick GmbH Bielefelder Papier-Und Wellpappenwerke & Co.
    Inventors: Bastian Schalk, Oliver Schmidt
  • Patent number: 11780201
    Abstract: A device for machine-making a dunnage product from a single- or multi-ply continuous paper web may include a delivery conveyor configured to draw the paper web into the device in a conveying direction; a cutter configured to separate the dunnage product from a three-dimensional strand of dunnage material formed from the paper web within the device; and a removal conveyor positioned after the cutter in the conveying direction and configured to remove the separated dunnage product from the cutter.
    Type: Grant
    Filed: September 7, 2021
    Date of Patent: October 10, 2023
    Assignee: Sprick GmbH Bielefelder Papier-Und Wellpappenwerke & Co.
    Inventors: Bastian Schalk, Christoph Engemann
  • Publication number: 20230219778
    Abstract: In a method for processing a cushioning material strand, which is produced by a cushioning conversion machine from a web-shaped stock material (e.g. a roll or a leporello stack, for example of paper), the cushioning material strand is wound around a winding center into a cushioning material winding and is compressed during winding into the cushioning material winding.
    Type: Application
    Filed: April 26, 2021
    Publication date: July 13, 2023
    Applicant: Sprick GmbH Bielefelder Papier- und Wellpappenwerke & Co.
    Inventor: Bastian Schalk
  • Publication number: 20230138470
    Abstract: A packaging material production machine for manufacturing a packaging material product may include a feed funnel for introducing packaging material from a web-shaped packaging material supply into the packaging material production machine, and a deflection shaft supported rotatably in a free-wheeling manner on the packaging material production machine for introducing the packaging material into the feed hopper. The deflection shaft may include lateral end portions whose diameters continuously increase outwardly at least in sections. The packaging material may be in the form of a leporello stack or in roll form.
    Type: Application
    Filed: December 10, 2020
    Publication date: May 4, 2023
    Applicant: Sprick GmbH Bielefelder Papier- und Wellpappenwerke & Co.
    Inventors: Bastian Schalk, Vitali Krebs
  • Publication number: 20230130138
    Abstract: An apparatus for processing a strand of dunnage material, such as a coil of dunnage material, may include a winding device configured to wind the strand of dunnage material around a winding center, and an adhesive tape dispenser aligned with the winding device. The adhesive tape dispenser may be configured such that the adhesive tape dispensed by the dispenser is applied to an outer end layer of the strand of dunnage material when the outer end layer is wound around the winding center. The dunnage material may be produced by a dunnage forming machine from a web-shaped starting material, such as a roll or a leporello stack, for example of paper.
    Type: Application
    Filed: December 21, 2020
    Publication date: April 27, 2023
    Applicant: Sprick GmbH Bielefelder Papier- und Wellpappenwerke & Co.
    Inventors: Bastian Schalk, Saskia Lange, Tim Matzke, Vitali Krebs, Marco Schwarberg
  • Patent number: 11607859
    Abstract: An apparatus for the provision of packaging material includes a forming unit for producing a cushion or tubular-like packaging material from a paper strip and for ejecting the packaging material. A feeding unit draws in the paper strip from a Leporello stack-shaped paper strip supply having two feed rollers opposing each other for driving the paper strip and a motor for operating the feed rollers. A preforming station is positioned upstream the feed unit in paper feed direction for transverse compression of the paper strip. A guiding unit is positioned upstream the preforming station in paper feed direction for aligning the paper strip for the preforming station and a frame, on which the preforming station is pivotably supported between a working position and a loading position.
    Type: Grant
    Filed: November 8, 2019
    Date of Patent: March 21, 2023
    Assignee: Sprick GmbH Bielefelder Papier- und Wellpappenwerke & Co.
    Inventor: Bastian Schalk
  • Patent number: 11548256
    Abstract: In a cushion supply system for a logistic center, for example a warehouse or a dispatch hall, which comprises a cushion source for providing cushion products, such as cushion pads, in particular paper cushion pads; several packing stations at which containers can be loaded with goods and filled with cushion products; and a cushion transport system, such as a belt conveyor, for transporting the cushion products from the cushion source to the packing stations, the one cushion source is configured to supply said plurality of packing stations.
    Type: Grant
    Filed: September 12, 2019
    Date of Patent: January 10, 2023
    Assignee: Sprick GmbH Bielefelder Papier- Und Wellpappenwerke & Co.
    Inventors: Bastian Schalk, Marco Schwarberg
  • Patent number: 11518135
    Abstract: An apparatus for the production a cushion product from a single- or multi-layer continuous paper strip includes a feed unit for drawing the paper strip into the apparatus, a cutting unit for cutting the cushion product from the paper strip, and control electronics for the activation of the cutting unit according to a predetermined motion profile. A sensor captures a rotation angle position of the feed unit. The control electronics are configured to activate the feed unit continuously and to start an activation of the cutting unit for a discontinuous cutting operation during capturing a predetermined actual rotation angle position of the feed unit.
    Type: Grant
    Filed: November 8, 2019
    Date of Patent: December 6, 2022
    Assignee: Sprick GmbH Bielefelder Papier- und Wellpappenwerke & Co.
    Inventor: Bastian Schalk
  • Publication number: 20220242082
    Abstract: An apparatus for producing a packaging material product from a fiber starting material (e.g. single- or multi-ply paper web or corrugated board web) may include a separating device for separating the packaging material product from a packaging material strand (e.g. corrugated board web or three-dimensional paper cushioning strand), feed wheels arranged in the conveying direction upstream of the separating device for conveying the packaging material strand, and discharge wheels arranged in the conveying direction downstream of the separating device for discharging the packaging material strand. A blade of the separating device may be guided such that, in cutting engagement, it translationally cuts through the packaging material strand transversely to the conveying direction.
    Type: Application
    Filed: December 11, 2019
    Publication date: August 4, 2022
    Applicant: Sprick GmbH Bielefelder Papier- und Wellpappenwerke & Co.
    Inventors: Marco Schwarberg, Bastian Schalk, Vitali Krebs
  • Patent number: 11370190
    Abstract: An apparatus for the production of a three-dimensional packaging product, such as a cushion product, from a single- or multi-layer paper strip may include a preforming station deforming the paper strip to a three-dimensional packaging product with at least one crumple hollow space extending in the strip direction, and a rotation cutter following the preforming station in the feed direction of the paper strip, which is cutting a preformed paper strip to the desired length of the packaging product from a preformed paper strip. A cutting shaft on which a blade of the rotation cutter is mounted and a counter shaft on which the cutting pad is mounted may be included. A set-on element is mounted to the cutting shaft and/or the counter shaft for enlarging the flushing radial extension of the shaft and forming a flush profile channel wall section, the flushing profile course of the set-on element extending in the axial direction of the shaft to at least half of the width of the preformed paper strip section.
    Type: Grant
    Filed: November 8, 2019
    Date of Patent: June 28, 2022
    Assignee: Sprick GmbH Bielefelder Papier-und Wellpappenwerke & Co.
    Inventor: Bastian Schalk
  • Publication number: 20220143947
    Abstract: An apparatus for manufacturing a packaging product from a packaging-material web may include a production device for making the packaging-material web; a drawing device for drawing the packaging-material web off from a packaging-material source; a deforming device for deforming the packaging-material web; a removal conveying device for removing the packaging-material product from the apparatus; and/or a dispensing device for dispensing the packaging-material product in an aligned manner; and using a module interface, via which at least one of the functional units, forming a structural unit, can be connected in a releasable manner to an adjacent functional unit upwards and/or downwards in the conveying direction and/or changed over therewith.
    Type: Application
    Filed: February 18, 2020
    Publication date: May 12, 2022
    Applicant: Sprick GmbH Bielefelder Papier- und Wellpappenwerke & Co.
    Inventor: Bastian Schalk
  • Publication number: 20220063228
    Abstract: An apparatus for providing packaging material (e.g. a corrugated board web section or a paper cushioning material strand) by manipulating (e.g. deforming, conveying and/or separating) a fiber starting material (e.g. a single or multi-ply paper web or a corrugated board web) may include at least one working device to be driven mechanically by at least one electric motor having a stationary stator and a rotor mounted movably thereto. An excitation current may be applied to a coil arrangement of the rotor or of the stator. The motor may be free of an electrical contact coupling for transmitting the excitation current between the stator and the rotor, and may include a detector to detect the position of the rotor. The working device may be a deformation device (e.g. a pair of deformation wheels), a conveyor (e.g. a pair of conveyor wheels), or a separating device (e.g. a rotary or translational cutter).
    Type: Application
    Filed: December 11, 2019
    Publication date: March 3, 2022
    Applicant: Sprick GmbH Bielefelder Papier- und Wellpappenwerke & Co.
    Inventors: Marco Schwarberg, Bastian Schalk, Vitali Krebs
  • Publication number: 20220040953
    Abstract: A drive mechanism for a packaging material web coiler for forming a wound-up packaging material cushion may include a coiler core and a rotatable gyrating mass coupled to the coiler core. The coiled packaging material web is coilable around the coiler core such that the coiled packaging material cushion is detachable from the coiler core. With the rotatable gyrating mass, the coiler core performs at least one complete winding of the packaging material web around the coiler core in response to a manual swing-actuation.
    Type: Application
    Filed: September 16, 2019
    Publication date: February 10, 2022
    Applicant: Sprick GmbH Bielefelder Papier- und Wellpappenwerke & Co.
    Inventor: Bastian Schalk
  • Patent number: 11225043
    Abstract: An apparatus for the manual/automatic production of a tube-like packaging material can include a guiding chute with an opening for ejecting the packaging material from a roll arranged in the ejection position, wherein the guiding chute has an inner contour narrowing towards an opening in an ejection direction, a primary seating for at least partly circumferentially gripping the first roll and for holding the first roll in the ejection position, and at least one secondary seating for receiving of at least a second roll for reloading the apparatus, wherein the secondary seating is movable with a second roll between a passive position in which the second roll is outside an ejection position and an active position in which the second roll is arranged in the ejection position or is displaceable from the secondary seating into the primary seating under (e.g. exclusively under) the impact of gravity.
    Type: Grant
    Filed: July 12, 2018
    Date of Patent: January 18, 2022
    Assignee: Sprick GmbH Bielefelder Papier—und Wellpappenwerke & Co.
    Inventors: Bastian Schalk, Marco Schwarberg, Vitali Krebs