Abstract: A power system includes a battery and a controller. The controller inhibits charge of the battery according to voltage or current values sensed before and after contactors electrically connected to the battery are commanded to open and indicating that a leakage resistance associated with one of the contactors increases after the one of contactors is commanded to open, and a duration of a continuous voltage drop across another of the contactors after the another of the contactors is commanded to open exceeds a threshold.

Abstract: A traction battery assembly includes, among other things, a cover of a battery array, a holder attached to the cover, and a circuit board held by the holder in a position where the circuit board is spaced from the cover. The holder is configured to communicate thermal energy between the circuit board and the cover. A method of securing a circuit board of a traction battery pack includes, among other things, holding a circuit board with a holder, and attaching a holder that is holding the circuit board to a cover of a battery array. The circuit board held by the holder is held in a position where the circuit board is spaced from the cover.

Abstract: This disclosure relates to an electrified vehicle configured to identify a battery condition, such as a thermal event and/or an open circuit event, by classifying a data set, and a corresponding method. In some aspects, the techniques described herein relate to an electrified vehicle, including: a battery pack; a sensor configured to generate signals indicative of a property of the battery pack; and a computing system including a controller and a classification model, wherein the controller is configured to interpret the signals from the sensor to obtain a data set corresponding to the properties of the battery pack over a period of time, and wherein the controller is configured to use the classification model to classify the data set as a thermal event.

Abstract: A wireless cell array tracker includes a daisy chain connecter and processor each supported on a circuit substrate. The circuit substrate is attached to a battery array. The daisy chain connector physically interfaces with a battery sensing module of the battery array. The processor retrieves data from the battery sensing module via the daisy chain connector, and commands wireless transmission of the data.

Abstract: An electrified vehicle, system, and control method include a traction battery having a first plurality of cells and a second plurality of cell monitoring circuits each having an associated at least one of the first plurality of cells, and a controller configured to control the cell monitoring circuits to measure voltage of the associated cells at an initial frequency until a state of charge (SOC) of the traction battery is established, and to measure voltage of the associated cells at a second frequency based on the SOC after the SOC is established to reduce heat generation of the cell monitoring circuits. The cell monitoring circuits may be controlled to asynchronously measure associated cell voltage and/or to reduce voltage/current conversion time when delta cell voltage and battery pack current are below respective thresholds.

Abstract: A battery pack sensing module includes a temperature sensor input connected with a battery cell temperature sensor, an integrated circuit, and a field effect transistor connected between the temperature sensor input and the integrated circuit, and having a gate that selectively opens based on a voltage on the temperature sensor input.

Abstract: A controller generates a first command for battery array sensors to sense voltages of battery cell arrays of a traction battery, and generates a second command to sample a value of current through the traction battery at a time following the first command that is defined by durations of analog to digital conversion operations of some of the battery array sensors and an analog to digital conversion operation associated with sampling the value.

Abstract: A battery system has a battery cell including a can, and a ceramic substrate, including a patterned metallized surface, mounted to the can via a thermally conductive adhesive. The battery system also has a monolithic integrated circuit that measures and transmits data about the cell mounted to the patterned metallized surface such that the ceramic substrate and monolithic integrated circuit are electrically isolated from one another.

Abstract: A controller selectively prevents electrical power flow from a traction battery to an electric machine based on an actual rate of charge acquired by a cell of the traction battery per unit of actual increase in amp hours and an expected rate of charge acquired per unit of expected increase in amp hours.

Abstract: A header connector includes a body, a staggered column of L-shaped connector pins of two different lengths extending in a same direction from a first side of the body, and a staggered column of mating pins on a second side of the body opposite the first side. Each one of the mating pins is connected with one of the connector pins.

Abstract: A wireless cell array tracker includes a daisy chain connecter and processor each supported on a circuit substrate. The circuit substrate is attached to a battery array. The daisy chain connector physically interfaces with a battery sensing module of the battery array. The processor retrieves data from the battery sensing module via the daisy chain connector, and commands wireless transmission of the data.

Abstract: A battery pack sensing module includes a temperature sensor input connected with a battery cell temperature sensor, an integrated circuit, and a field effect transistor connected between the temperature sensor input and the integrated circuit, and having a gate that selectively opens based on a voltage on the temperature sensor input.

Abstract: A vehicle includes a controller that, responsive to data indicating a voltage associated with an inrush current through a main contactor exceeds a first threshold, commands the main contactor to open and inhibits the vehicle from being driven, and responsive to data indicating the voltage exceeds a second threshold less than the first threshold, commands the main contactor to sequentially open and then close.

Abstract: A controller generates a first command for battery array sensors to sense voltages of battery cell arrays of a traction battery, and generates a second command to sample a value of current through the traction battery at a time following the first command that is defined by durations of analog to digital conversion operations of some of the battery array sensors and an analog to digital conversion operation associated with sampling the value.

Abstract: A traction battery assembly includes, among other things, a cover of a battery array, a holder attached to the cover, and a circuit board held by the holder in a position where the circuit board is spaced from the cover. The holder is configured to communicate thermal energy between the circuit board and the cover. A method of securing a circuit board of a traction battery pack includes, among other things, holding a circuit board with a holder, and attaching a holder that is holding the circuit board to a cover of a battery array. The circuit board held by the holder is held in a position where the circuit board is spaced from the cover.

Abstract: A controller transmits a message on a channel at a time the channel is predicted to be unoccupied according to a time ordered series of symbols. Each of the symbols represents a group of discrete time durations during which the channel has been occupied by a periodic signal and a corresponding feature of the periodic signal during the discrete time durations.

Abstract: A vehicle has a battery including a plurality of cells connected in series, and a battery management integrated circuit including a plurality of inputs each being directly electrically connected to a terminal of one of the cells via an electrical path that includes a fuse and a resistor connected in series. The battery management integrated circuit further includes a top input directly electrically connected to a positive output of the battery and configured to receive power from the battery that is defined by a current having a magnitude that is at least an order of magnitude greater than current received by the inputs and a voltage equal to a sum of voltages of all the cells.

Abstract: A server includes a processor, programmed to responsive to a user selecting a vehicle for simulation, identify a minimum requirement and a preferred requirement for a plurality of features associated with the vehicle, obtain information of user hardware including a computing device and a mobile device in communication with each other, responsive to verifying the user hardware meets the preferred requirement for a first feature of the plurality of features, list the first feature on top of a feature list, and responsive to the user selecting the first feature, perform a simulation of the first feature via the computing device and the mobile device.

Abstract: A vehicle battery system includes a traction battery having positive and negative terminals, and resistive circuitry including a first resistor electrically connected between one of the terminals and a common ground, a switch, and a second resistor that can be selectively electrically connected between the one of the terminals and the first resistor via the switch. The vehicle battery system also includes a controller that opens and closes the switch, and inhibits charge of the traction battery according to changes in voltage across the second resistor due to opening and closing of the switch.

Abstract: A traction battery arrangement includes a string of cells and bus bars, a coil wrapped around one of the bus bars, and a controller. The controller drives AC current over a swept range of frequencies into the one of the bus bars via the coil, and receives voltage data from at least one of the cells that results from the AC current.