Abstract: An article of footwear has a sole assembly with a cushioning component and a shell that has a textile layer. The cushioning component is positioned in a cavity of the shell so that the cushioning component is supported on a lower surface by the shell and the upper surface of the cushioning component is uncovered by the shell at an opening of the shell. A method of manufacturing an article of footwear includes forming an at least partially textile shell so that the shell has a cavity with an opening. A cushioning component is positioned in the cavity of the shell so that a lower surface of the cushioning component is supported on an inner surface of the shell and is uncovered by the shell at the opening. The lower surface of the cushioning component is secured to the inner surface of the shell by radio frequency welding or adhesive.

Abstract: The disclosure is directed to an article of footwear including an upper and the sole structure, to the sole structure, and to a method for manufacturing the sole structure and a method for manufacturing the article of footwear. The sole structure includes a fluid-filled chamber and an outsole that at least partially surrounds the chamber.

Abstract: A method of manufacturing a bladder element comprises forming at least one of a first, a second, and a third polymeric sheet to have a contoured surface profile. The first, the second, and the third polymeric sheets are stacked so that the second polymeric sheet is between the first polymeric sheet and the third polymeric sheet. The method comprises applying fluid pressure between the first polymeric sheet and second polymeric sheet, between the second polymeric sheet and the third polymeric sheet, or between both, forcing a first surface of the second polymeric sheet into contact with an inner surface of the first polymeric sheet, or a second surface of the second polymeric sheet into contact with an inner surface of the third polymeric sheet, or both. A bladder element is also disclosed.

Abstract: An article of footwear includes a sole assembly that has a bladder element with a first outer surface and a second outer surface opposite the first surface. A guide component is fused to one of the outer surfaces. The guide component has at least one groove extending laterally across the guide component. The at least one groove is configured to receive and guide at least one elongated member such that the elongated member is movable lengthwise when positioned in the at least one groove. A method of manufacturing a sole assembly for an article of footwear includes fusing the guide component to one of the first outer surface and the second outer surface of the bladder element.

Abstract: A method of manufacturing a bladder element comprises forming at least one of a first, a second, and a third polymeric sheet to have a contoured surface profile. The first, the second, and the third polymeric sheets are stacked so that the second polymeric sheet is between the first polymeric sheet and the third polymeric sheet. The method comprises applying fluid pressure between the first polymeric sheet and second polymeric sheet, between the second polymeric sheet and the third polymeric sheet, or between both, forcing a first surface of the second polymeric sheet into contact with an inner surface of the first polymeric sheet, or a second surface of the second polymeric sheet into contact with an inner surface of the third polymeric sheet, or both. A bladder element is also disclosed.

Abstract: A method of manufacturing an article of footwear includes disposing a first polymer sheet and a second polymer sheet in a mold assembly, and disposing a preformed unitary outsole in the mold assembly adjacent the second polymer sheet. The method includes closing the mold assembly to compress the first and second polymer sheets and the outsole, and thermally bonding the first and second polymer sheets to one another in the mold assembly to form a cushioning component with a chamber, a top wall, a bottom wall, a medial side wall, and a lateral side wall. A bottom portion of the outsole is thermally bonded to the bottom wall, a medial side portion of the outsole is thermally bonded to the medial side wall, and a lateral side portion of the outsole is thermally bonded to the lateral side wall.

Abstract: An article includes a cushioning assembly which has a first bladder element forming a first fluid chamber, and a second bladder element within the first bladder element and forming a second fluid chamber sealed from and within the first fluid chamber. The first bladder element includes an inner surface having a first feature. The second bladder element includes an outer surface having a second feature. The first feature interfits with the second feature such that a first area of the inner surface of the first bladder element is aligned with a first area of the outer surface of the second bladder element at a bonded interface. The second bladder element is exposed to the first fluid chamber away from the bonded interface. A method of manufacturing the article includes interfitting the first feature with the second feature and bonding at the bonded interface.

Abstract: An article includes a cushioning assembly which has a first bladder element forming a first fluid chamber, and a second bladder element within the first bladder element and forming a second fluid chamber sealed from and within the first fluid chamber. The first bladder element includes an inner surface having a first feature. The second bladder element includes an outer surface having a second feature. The first feature interfits with the second feature such that a first area of the inner surface of the first bladder element is aligned with a first area of the outer surface of the second bladder element at a bonded interface. The second bladder element is exposed to the first fluid chamber away from the bonded interface. A method of manufacturing the article includes interfitting the first feature with the second feature and bonding at the bonded interface.

Abstract: A sole structure for an article of footwear comprises a midsole including a polymeric bladder element enclosing a fluid-filled interior cavity, a first outsole component secured to a bottom surface and to a side surface of the polymeric bladder element, and a second outsole component. The first outsole component includes a first base, and a wall integral with the first base. The second outsole component includes a second base secured to the first base, and a wall integral with the second base and secured to the outer surface of the wall of the first outsole component. A method of manufacturing the article of footwear includes thermoforming the bladder element and the first outsole component, and securing the second outsole component to the first outsole component.

Abstract: The disclosure is directed to a method for co-molding. A first element has a top surface, an edge, and a protuberance with a base extending down from the top surface. A second element has an edge, an upper surface, and a lower surface. The mold includes a first mold portion defining a co-molding upper surface, and a second mold portion defining a co-molding mold cavity. The first element is placed into the second mold portion with the protuberance base in contact with the second mold portion. The second element is placed on top of the first element. The mold is closed, thereby producing the second element as a chamber. Fluid under pressure introduced into the chamber forces the second element to conform to the shape of the mold, thereby to affix the first element to the second element. Energy is applied to the mold to co-mold the elements together.

Abstract: A sole structure for an article of footwear comprises a midsole including a polymeric bladder element enclosing a fluid-filled interior cavity, a first outsole component secured to a bottom surface and to a side surface of the polymeric bladder element, and a second outsole component. The first outsole component includes a first base, and a wall integral with the first base. The second outsole component includes a second base secured to the first base, and a wall integral with the second base and secured to the outer surface of the wall of the first outsole component. A method of manufacturing the article of footwear includes thermoforming the bladder element and the first outsole component, and securing the second outsole component to the first outsole component.

Abstract: An article of footwear is disclosed having a structural harness and impact-attenuating structure arrangement that includes a fluid-filled chamber. The article includes an upper, a sole secured to the upper having an impact-attenuating structure including a fluid-filled chamber and a structural harness. The structural harness may extend between the upper and fluid-filled chamber in a tensile arrangement that biases the fluid-filled chamber toward the upper and compresses the chamber. The structural harness may include a first layer, a thread layer bonded to the first layer and a second layer bonded to the thread layer on an opposite side of the thread layer. The thread layer may include threads configured to transmit tensile forces and restrict stretch in a longitudinal direction of the threads.

Abstract: A method of manufacturing a bladder element comprises forming at least one of a first, a second, and a third polymeric sheet to have a contoured surface profile. The first, the second, and the third polymeric sheets are stacked so that the second polymeric sheet is between the first polymeric sheet and the third polymeric sheet. The method comprises applying fluid pressure between the first polymeric sheet and second polymeric sheet, between the second polymeric sheet and the third polymeric sheet, or between both, forcing a first surface of the second polymeric sheet into contact with an inner surface of the first polymeric sheet, or a second surface of the second polymeric sheet into contact with an inner surface of the third polymeric sheet, or both. A bladder element is also disclosed.

Abstract: An article of footwear is disclosed having a structural harness and impact-attenuating structure arrangement that includes a fluid-filled chamber. The article includes an upper, a sole secured to the upper having an impact-attenuating structure including a fluid-filled chamber and a structural harness. The structural harness may extend between the upper and fluid-filled chamber in a tensile arrangement that biases the fluid-filled chamber toward the upper and compresses the chamber. The structural harness may include a first layer, a thread layer bonded to the first layer and a second layer bonded to the thread layer on an opposite side of the thread layer. The thread layer may include threads configured to transmit tensile forces and restrict stretch in a longitudinal direction of the threads.

Abstract: An article of footwear includes a sole assembly that has a bladder element with a first outer surface and a second outer surface opposite the first surface. A guide component is fused to one of the outer surfaces. The guide component has at least one groove extending laterally across the guide component. The at least one groove is configured to receive and guide at least one elongated member such that the elongated member is movable lengthwise when positioned in the at least one groove. A method of manufacturing a sole assembly for an article of footwear includes fusing the guide component to one of the first outer surface and the second outer surface of the bladder element.

Abstract: The disclosure is directed to an article of footwear including an upper and the sole structure, to the sole structure, and to a method for manufacturing the sole structure and a method for manufacturing the article of footwear. The sole structure includes a fluid-filled chamber and an outsole that at least partially surrounds the chamber.

Abstract: An article of footwear includes a sole assembly that has a bladder element with a first outer surface and a second outer surface opposite the first surface. A guide component is fused to one of the outer surfaces. The guide component has at least one groove extending laterally across the guide component. The at least one groove is configured to receive and guide at least one elongated member such that the elongated member is movable lengthwise when positioned in the at least one groove. A method of manufacturing a sole assembly for an article of footwear includes fusing the guide component to one of the first outer surface and the second outer surface of the bladder element.

Abstract: The disclosure id directed to an article of footwear including an upper and the sole structure, to the sole structure, and to a method for manufacturing the sole structure and a method for manufacturing the article of footwear. The sole structure includes a fluid-filled chamber and an outsole that at least partially surrounds the chamber.

Abstract: A method of manufacturing an article of footwear includes disposing a first polymer sheet and a second polymer sheet in a mold assembly, and disposing a preformed unitary outsole in the mold assembly adjacent the second polymer sheet. The method includes closing the mold assembly to compress the first and second polymer sheets and the outsole, and thermally bonding the first and second polymer sheets to one another in the mold assembly to form a cushioning component with a chamber, a top wall, a bottom wall, a medial side wall, and a lateral side wall. A bottom portion of the outsole is thermally bonded to the bottom wall, a medial side portion of the outsole is thermally bonded to the medial side wall, and a lateral side portion of the outsole is thermally bonded to the lateral side wall.

Abstract: An article of footwear comprises a sole structure having a cushioning component defining an enclosed, fluid-filled chamber. The cushioning component has a top wall, a bottom wall, a medial side wall, and a lateral side wall. The cushioning component includes a unitary outsole having a bottom portion, a medial side portion, and a lateral side portion. The bottom portion is bonded to the bottom wall, the medial side portion is bonded to the medial side wall, and the lateral side portion is bonded to the lateral side wall of the cushioning component. A method of manufacturing includes disposing the first and second polymer sheets and the outsole in a mold assembly and thermally bonding the outsole to the second polymer sheet, and the first and second polymer sheets to one another to form a chamber.