Abstract: On-site pressing of field poles for a hydroelectric generator is provided. A field pole may be placed on a press cart and press bars may be placed on top of the field pole. The press cart is moved along a track to transport the field pole to a pressing unit. Hydraulic cylinders in the pressing unit press the field pole and the press bars between the cart and a top plate of the pressing unit to straighten the field pole.

Abstract: The stub shaft bearing for a stub shaft can be replaced while the stub shaft remains installed in a hydroelectric unit. A runner hub lifting device may be positioned within a discharge ring surrounding a runner hub. The runner hub lifting device may lift the runner hub, and a stub shaft bearing may be removed from a stub shaft. The stub shaft bearing may be disassembled into bearing sections while located in a chamber in the hydroelectric unit. The bearing sections may be removed from the chamber through a service hatch in the chamber. A replacement stub shaft bearing may be moved into the chamber and installed on the stub shaft. The runner hub lifting device may lower the runner hub.

Abstract: A method for in-place machining of a collector ring attached to a turbine shaft of a hydroelectric generator includes: attaching a support member to stationary portions of the hydroelectric generator, the support member being configured to support a machine tool at an angle parallel to an inclination angle of an axis of rotation of the turbine shaft; attaching an adjustable positioning device to the support member; attaching the machine tool to the adjustable positioning device, the machine tool being configured to perform a machining operation on the collector ring; controlling a rotational speed of the turbine shaft to a specified rotational speed by controlling a flow of water through the turbine; adjusting the adjustable positioning device to adjust a position of the machine tool with respect to the collector ring; and performing the machining operation on the collector ring at the specified rotational speed of the turbine shaft.

Abstract: A method for in-place machining of a collector ring attached to a turbine shaft of a hydroelectric generator includes: attaching a support member to stationary portions of the hydroelectric generator, the support member being configured to support a machine tool at an angle parallel to an inclination angle of an axis of rotation of the turbine shaft; attaching an adjustable positioning device to the support member; attaching the machine tool to the adjustable positioning device, the machine tool being configured to perform a machining operation on the collector ring; controlling a rotational speed of the turbine shaft to a specified rotational speed by controlling a flow of water through the turbine; adjusting the adjustable positioning device to adjust a position of the machine tool with respect to the collector ring; and performing the machining operation on the collector ring at the specified rotational speed of the turbine shaft.

Abstract: The stub shaft bearing for a stub shaft can be replaced while the stub shaft remains installed in a hydroelectric unit. A runner hub lifting device may be positioned within a discharge ring surrounding a runner hub. The runner hub lifting device may lift the runner hub, and a stub shaft bearing may be removed from a stub shaft. The stub shaft bearing may be disassembled into bearing sections while located in a chamber in the hydroelectric unit. The bearing sections may be removed from the chamber through a service hatch in the chamber. A replacement stub shaft bearing may be moved into the chamber and installed on the stub shaft. The runner hub lifting device may lower the runner hub.

Abstract: On-site pressing of field poles for a hydroelectric generator is provided. A field pole may be placed on a press cart and press bars may be placed on top of the field pole. The press cart is moved along a track to transport the field pole to a pressing unit. Hydraulic cylinders in the pressing unit press the field pole and the press bars between the cart and a top plate of the pressing unit to straighten the field pole.

Abstract: A method for repairing a discharge ring of a hydraulic turbine with a turbine runner in place includes: mounting adjustable fixtures to runner blades that are approximately evenly spaced around the turbine runner, where each adjustable fixture is mounted to a different runner blade at a different predetermined vertical position with respect to a surface of the discharge ring; attaching cutting equipment configured to remove material from the discharge ring to each adjustable fixture installed on the runner blades; installing a drive unit configured to rotate the turbine runner; controlling the drive unit to rotate the runner at a specified speed; and controlling the cutting equipment attached to each adjustable fixture to concurrently remove material from the discharge ring as the turbine runner rotates.