Abstract: A novel isotropically reinforced microcomposite is described. An entirely fluid-phase method has been devised for producing the net-shape filamentary structures. The process depends for its success on the ability to generate in situ, within a shaped mold, a three-dimensional random weave of carbon filaments by catalytic decomposition of a hydrocarbon feed. Almost any desired filament filler matrix combination can be produced by utilizing chemical vapor deposition to modify the surface and bulk properties of the filamentary structure. Infiltration of filler matrix materials can be achieved by adaptation of existing materials technologies.

Abstract: Single crystal nickel base superalloys of the gamma-gamma prime type are strengthened by deforming them 2-14% at temperatures in the range 700.degree.-1100.degree. C. Yield strength will be increased typically by 25-50%, depending on the crystallographic orientation. Careful control of parameters is necessary to obtain the strengthening while avoiding recrystallization. The metal is first homogenized and provided with a fine gamma prime deformation; strain rates in the range of 10.sup.-1 cm/cm/sec or less are used.

Abstract: Articles are made of coiled metal sheet which has been thermal mechanically worked so it has a particular texture or crystallographic orientation dominant along its length. The sheet is wound around a mandrel to form a coil and the coil is then hot isostatically bonded to make a monolithic circular article. The article has a circumferential crystallographic orientation which corresponds with that which dominates the length of the sheet.

Abstract: A high strength nickel base superalloy having a novel microstructure is described. The article consists of a gamma matrix containing a oriented gamma prime second phase having a plate or rod form. This noncuboidal gamma prime phase is produced by aging solution treated material under an applied stress. When this process is applied to a certain class of superalloys which are rich in refractory elements, the resultant structure provides exceptional resistance to creep at elevated temperatures.

Abstract: A wire of a normally nonforgeable composition, having improved resistance to fracture during working, handling and use is comprised of a portion with a rapidly quenched structure as a continuous stratum along its length. A preferred wire useful for fusion welding has a circular cross section with a microcrystalline surface portion of at least 30 volume percent of the wire. Other preferred wires have elliptical or rectangular cross sections with amorphous strata continuous along their lengths.

Abstract: An alloy composition coasting scheme and specific heat treatment process are described for the production of directionally solidified single crystal articles which have exceptional properties. The alloy is based on the Ni-Al-Mo system, preferably with additions of Ta. The process for producing the article inclused directional solidification at a high rate to produce a fine dendritic microstructure. A combined homogenizing and solution treatment is performed to provide a unique chemically homogeneous single phase microstructure. This homogeneous article is rapidly quenched and then aged at an intermediate temperature to develop a controlled uniform distribution of fine gamma prime phase particles.

Abstract: A method is described for the production of bulk rapidly solidified metallic articles of near-net shape, by depositing multiple thin layers of feedstock using an energy beam to fuse each layer onto a substrate. The feedstock may be in the form of metal powder or wire. Different finished geometries are also described.

Abstract: Disclosed is an interlayer for brazing and diffusion bonding, having a portion as a continuous stratum with an amorphous structure. The amorphous stratum of the interlayer, being ductile, imparts structural integrity to the otherwise brittle alloy composition. Thus, forming and shaping of the interlayer to faying surfaces are improved. In the joining process, the interlayer melts, and on solidifying by cooling or interdiffusion of elements, is converted to a crystalline solid metallurgically bonded to the workpiece. Preferred are flat ribbons with a continuous amorphous surface stratum comprising at least 30 volume percent, and up to 100 percent, of the interlayer.

Abstract: This invention concerns composite articles, particularly those which contain single crystal components. A method is disclosed for joining single crystals together so that the resultant article is free from high angle grain boundaries and therefore possesses exceptional mechanical properties.

Abstract: This invention concerns composite articles, particularly those which contain single crystal components. A method is disclosed for joining single crystals together so that the resultant article is free from high angle grain boundaries and therefore possesses exceptional mechanical properties.