Patents by Inventor Bernhard P. Piwczyk

Bernhard P. Piwczyk has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8236677
    Abstract: A method of semiconductor junction formation in RTA process for fabrication of solar cells provides for delivery of inert gases in the vicinity of the Si wafer while dopant species are being driven form a dopant source into the surface of the wafer irradiated by a laser beam. The laser beam is emitted by CW- or pulsed operated lasers including fiber lasers operative to provide annealing and diffusion operation. Optionally, the passivation of the surface and formation of the antireflection coating are performed simultaneously with the penetration the dopant species.
    Type: Grant
    Filed: February 10, 2011
    Date of Patent: August 7, 2012
    Assignee: IPG Photonics Corporation
    Inventor: Bernhard P. Piwczyk
  • Publication number: 20110183457
    Abstract: A method of semiconductor junction formation in RTA process for fabrication of solar cells provides for delivery of inert gases in the vicinity of the Si wafer while dopant species are being driven form a dopant source into the surface of the wafer irradiated by a laser beam. The laser beam is emitted by CW- or pulsed operated lasers including fiber lasers operative to provide annealing and diffusion operation. Optionally, the passivation of the surface and formation of the antireflection coating are performed simultaneously with the penetration the dopant species.
    Type: Application
    Filed: February 10, 2011
    Publication date: July 28, 2011
    Applicant: IPG Photonics Corporation
    Inventor: Bernhard P. Piwczyk
  • Patent number: 7915154
    Abstract: A method of semiconductor junction formation in Laser diffusion process for fabrication of solar cells provides for delivery of inert gases in the vicinity of the Si wafer while dopant species are being diffused form a dopant source into the surface of the wafer irradiated by a laser beam. The laser beam is emitted by CW- or pulsed operated lasers including fiber lasers. Optionally, the passivation of the surface and formation of the antireflection coating are performed simultaneously with the diffusion of the dopant species.
    Type: Grant
    Filed: September 2, 2009
    Date of Patent: March 29, 2011
    Inventor: Bernhard P. Piwczyk
  • Publication number: 20100055887
    Abstract: A method of semiconductor junction formation in Laser diffusion process for fabrication of solar cells provides for delivery of inert gases in the vicinity of the Si wafer while dopant species are being diffused form a dopant source into the surface of the wafer irradiated by a laser beam. The laser beam is emitted by CW- or pulsed operated lasers including fiber lasers. Optionally, the passivation of the surface and formation of the antireflection coating are performed simultaneously with the diffusion of the dopant species.
    Type: Application
    Filed: September 2, 2009
    Publication date: March 4, 2010
    Inventor: Bernhard P. Piwczyk
  • Publication number: 20090178704
    Abstract: A solar electric module having a layered construction including a light redirection layer and light transmitting materials that encapsulate the solar cells of the module. The solar electric module provides for weight mitigation and/or moisture control features. The weight mitigation feature provides for the use of weight mitigation layers to reduce the volume of glass in a transparent top cover, while providing an increased distance between the light redirection layer and the transparent top cover. The increased distance supports increased spacing between solar cells. The moisture control feature provides perforations in a metallic coating layer and/or light redirection layer to support migration of moisture into and out of the encapsulating layers. The light redirection layer can be an asymmetric redirection layer (for example, light scattering layer) or a symmetric redirection layer (for example, a diffractive optical element).
    Type: Application
    Filed: February 4, 2008
    Publication date: July 16, 2009
    Inventors: Juris P. Kalejs, Michael J. Kardauskas, Bernhard P. Piwczyk
  • Patent number: 7135069
    Abstract: An inexpensive method of coating silicon shot with boron atoms comprises (1) immersing silicon shot in an aqueous solution comprising a boric acid and polyvinyl alcohol, and (2) heating the solution so as to evaporate water and form a polymerized polyvinyl alcohol coating containing boron on the shot. A precise amount of this coated shot may then be mixed with a measured quantity of intrinsic silicon pellets and the resulting mixture may then be melted to provide a boron-doped silicon melt for use in growing p-type silicon bodies that can be converted to substrates for photovoltaic solar cells.
    Type: Grant
    Filed: March 4, 2004
    Date of Patent: November 14, 2006
    Assignee: Schott Solar, Inc.
    Inventor: Bernhard P. Piwczyk
  • Publication number: 20040168625
    Abstract: An inexpensive method of coating silicon shot with boron atoms comprises (1) immersing silicon shot in an aqueous solution comprising a boric acid and polyvinyl alcohol, and (2) heating the solution so as to evaporate water and form a polymerized polyvinyl alcohol coating containing boron on the shot. A precise amount of this coated shot may then be mixed with a measured quantity of intrinsic silicon pellets and the resulting mixture may then be melted to provide a boron-doped silicon melt for use in growing p-type silicon bodies that can be converted to substrates for photovoltaic solar cells.
    Type: Application
    Filed: March 4, 2004
    Publication date: September 2, 2004
    Applicant: RWE Schott Solar, Inc.
    Inventor: Bernhard P. Piwczyk
  • Publication number: 20040123895
    Abstract: A diffractive structure for responding to incident radiation includes a substrate having a diffractive surface and a coating layer disposed over the diffractive surface, the coating layer having an index of refraction substantially different from that of the substrate. The diffractive surface comprises a three-dimensional pattern selected to diffract incident radiation with substantial efficiency into one or more diffraction orders other than the first order and to redirect the diffracted radiation from the structure in at least two directions at angles that are greater than a critical angle required for total internal reflection. In application of the diffractive structure to solar cell modules, a diffractive structure disposed in spaces between plural solar cells redirects incident radiation from the area within the spaces onto the solar cells, thus concentrating solar radiation onto the cells.
    Type: Application
    Filed: October 22, 2003
    Publication date: July 1, 2004
    Applicant: SunRay Technologies, Inc.
    Inventors: Michael J. Kardauskas, Bernhard P. Piwczyk
  • Patent number: 6740158
    Abstract: An inexpensive method of coating silicon shot with boron atoms comprises (1) immersing silicon shot in a boron dopant spin-on solution comprising a borosilicate, a polymer precursor, and a volatile solvent, and (2) removing the solvent so as to leave a polymeric coating containing borosilicate on the shot. A precise amount of this coated shot may then be mixed with a measured quantity of silicon pellets and the resulting mixture may then be melted to provide a boron-doped silicon melt for use in growing p-type silicon bodies that can be converted to substrates for photovoltaic solar cells.
    Type: Grant
    Filed: May 9, 2002
    Date of Patent: May 25, 2004
    Assignee: RWE Schott Solar Inc.
    Inventor: Bernhard P. Piwczyk
  • Patent number: 6660643
    Abstract: A novel method of etching a plurality of semiconductor wafers is provided which comprises assembling said plurality of wafers in a stack, and subjecting said stack of wafers to dry etching using a relatively high density plasma which is produced at atmospheric pressure. The plasma is focused magnetically and said stack is rotated so as to expose successive edge portions of said wafers to said plasma.
    Type: Grant
    Filed: March 3, 1999
    Date of Patent: December 9, 2003
    Assignee: RWE Schott Solar, Inc.
    Inventors: Michael J. Kardauskas, Bernhard P. Piwczyk
  • Publication number: 20030209188
    Abstract: An inexpensive method of coating silicon shot with boron atoms comprises (1) immersing silicon shot in a boron dopant spin-on solution comprising a borosilicate, a polymer precursor, and a volatile solvent, and (2) removing the solvent so as to leave a polymeric coating containing borosilicate on the shot. A precise amount of this coated shot may then be mixed with a measured quantity of silicon pellets and the resulting mixture may then be melted to provide a boron-doped silicon melt for use in growing p-type silicon bodies that can be converted to substrates for photovoltaic solar cells.
    Type: Application
    Filed: May 9, 2002
    Publication date: November 13, 2003
    Applicant: ASE Americas, Inc.
    Inventor: Bernhard P. Piwczyk
  • Publication number: 20030131939
    Abstract: Apparatus for use in edge etching a plurality of flat semiconductor wafers comprises a carousel releasably holding a plurality of carriers that are adapted to support a horizontal stack of wafers at selected points along the edges of the wafers. The carousel is adapted to be releasably attached to a dual axis rotary drive mechanism in a reaction chamber containing a plasma jet stream generator. The drive mechanism is operated to cause axis rotation of the carriers over the plasma jet stream, with selected edges of the wafers being directly exposed to and etched by the plasma. The etching process is interrupted to permit the carriers to be removed from the carousel for reorientation of the wafers. Thereafter, the etching process is resumed, whereby other edges of the wafers are subjected to etching by the plasma jet stream.
    Type: Application
    Filed: January 17, 2002
    Publication date: July 17, 2003
    Applicant: ASE Americas, Inc.
    Inventors: Mark D. Rosenblum, Maurice P. Brodeur, Bernhard P. Piwczyk, Brian H. MacKintosh
  • Patent number: 6423928
    Abstract: An improved method and apparatus for laser cutting a thin fragile material using a high velocity assist gas to remove molten material and laser-generated debris is characterized by the high velocity assist gas exerting substantially zero force on the material being cut. An improved form of gas assist laser gas assist nozzle is shaped to achieve a supersonic gas flow velocity that is used advantageously to effect rapid removal of ejected gas and other materials.
    Type: Grant
    Filed: October 12, 2000
    Date of Patent: July 23, 2002
    Assignee: ASE Americas, Inc.
    Inventor: Bernhard P. Piwczyk
  • Patent number: 6376797
    Abstract: A method of cutting thin bodies of silicon so as to minimize edge damage comprises traversing said bodies with the beam of a pulsed laser in a vacuum or in the presence of forming gas or a noble gas.
    Type: Grant
    Filed: July 26, 2000
    Date of Patent: April 23, 2002
    Assignee: ASE Americas, Inc.
    Inventors: Bernhard P. Piwczyk, Juris P. Kalejs
  • Patent number: 5724121
    Abstract: A deformable substrate chuck includes a deformable mounting plate supported by a plurality of individually controllable variable-length actuators. Each actuator is controllable to vary the height of the portion of the deformable mounting plate which it supports. A chamber within the mounting plate accessible through a vacuum port can be evacuated to hold a substrate such as a semiconductor wafer or a flat panel display to a porous top surface of the mounting plate. An optical sensing system senses the shape of the substrate and generates control signals used to control the lengths of the variable-length actuators to control the shape of the substrate.
    Type: Grant
    Filed: May 12, 1995
    Date of Patent: March 3, 1998
    Assignee: Hughes Danbury Optical Systems, Inc.
    Inventors: William G. McKinley, Bernhard P. Piwczyk, John R. Burgess