Abstract: The present invention relates to a CVD-coated cutting tool insert with a TiCxNy-layer with a low tensile stress level of from about 50 to about 390 MPa and an ?-Al2O3-layer with a high surface smoothness with a mean Ra<0.12 ?m as measured by AFM-technique. This is obtained by subjecting the coating to an intensive wet blasting operation.

Abstract: A CVD-coated cutting tool insert with a TiCxNy-layer with a low tensile stress level of 10-300 MPa and an ?-Al2O3-layer with a high surface smoothness of <0.1 ?m as measured by AFM-technique is disclosed. This is obtained by subjecting the coating to a first intensive wet blasting operation with a slurry of F80 grits of Al2O3 followed by a second wet blasting treatment with a slurry of F320 grits of Al2O3.

Abstract: According to the present invention there is provided a body at least partially coated with one or more refractory layers of which at least one layer essentially consist of ?-Al2O3. Said ?-Al2O3 layer consists of essentially equiaxed grains with an average grain size of <1 ?m and with a bimodal grain size distribution with coarser grains with an average grainsize in the interval 0.5-1 ?m and finer grains with an average grainsize of <0.5 ?m. The Al2O3 layer further contains striated zones containing titanium (>5 at %) but no nitrogen or carbon. This particular microstructure is obtained by temporarily stopping the gases needed for the growth of the Al2O3 layer and introducing TiCl4.

Abstract: A body is at least partially coated with one or more refractory layers of which at least one layer is of a fine grained ?-Al2O3. Said ?-Al2O3 layer has equiaxed grains with an average grain size of <0.5 ?m. The Al2O3 layer also has at least one sublayer containing Al, Si and O. The fine grained ?-Al2O3 microstructure is obtained by periodically introducing a silicon halide, preferably SiCl4, during the Al2O3-process.

Abstract: The present invention relates to a method of depositing a crystalline &agr;-Al2O3-layer onto a cutting tool insert by Chemical Vapor Deposition at a temperature of from about 625 to about 800° C.

Abstract: According to the present invention there is provided a body at least partially coated with one or more refractory layers of which at least one layer essentially consist of &agr;-Al2O3. Said &agr;-Al2O3 layer consists of essentially equiaxed grains with an average grain size of <1 &mgr;m and with a bimodal grain size distribution with coarser grains with an average grainsize in the interval 0.5-1 &mgr;m and finer grains with an average grainsize of <0.5 &mgr;m. The Al2O3 layer further contains striated zones containing titanium (>5 at %) but no nitrogen or carbon. This particular microstructure is obtained by temporarily stopping the gases needed for the growth of the Al2O3 layer and introducing TiCl4.

Abstract: A body is at least partially coated with one or more refractory layers of which at least one layer is of a fine grained &kgr;-Al2O3. Said &kgr;-Al2O3 layer has equiaxed grains with an average grain size of <0.5 &mgr;m. The Al2O3 layer also has at least one sublayer containing Al, Si and O. The fine grained &kgr;-Al2O3 microstructure is obtained by periodically introducing a silicon halide, preferably SiCl4, during the Al2O3-process.

Abstract: According to the present invention there is provided a body at least partially coated with one or more refractory layers of which at least one layer essentially consist of &agr;-Al2O3. Said &agr;-Al2O3 layer consists of essentially equiaxed grains with an average grain size of <1 &mgr;m and with a bimodal grain size distribution with coarser grains with an average grainsize in the interval 0.5-1 &mgr;m and finer grains with an average grainsize of <0.5 &mgr;m. The Al2O3 layer further contains striated zones containing titanium (>5 at %) but no nitrogen or carbon. This particular microstructure is obtained by temporarily stopping the gases needed for the growth of the Al2O3 layer and introducing TiCl4.

Abstract: The present invention describes a coated cutting tool for metal machining. The coating is formed by one or more layers of refractory compounds of which at least one layer of fine-grained, crystalline &ggr;-phase alumina, Al2O3, with a grainsize less than 0.1 &mgr;m. The Al2O3 layer is deposited with a bipolar pulsed DMS technique (Dual Magnetron Sputtering) at substrate temperatures in the range 450° C. to 700° C. preferably 550° C. to 650° C., depending on the particular material of the tool body to be coated. Identification of the &ggr;-phase alumina is made by X-ray diffraction. Reflexes from the (400) and (440) planes occurring at the 2&thgr;0- angles 45.8 and 66.8 degrees when using CuK&agr; radiation identify the &ggr;-phase Al2O3. The alumina layer is also very strongly textured in the [440]-direction. The Al2O3 layer is virtually free of cracks and halogen impurities. Furthermore, the Al2O3 layer gives the cutting edge of the tool an extremely smooth surface finish.

Abstract: A body is at least partially coated with one or more refractory layers of which at least one layer is of a finegrained &kgr;-Al2O3. Said &kgr;-Al2O3 layer has equiaxed grains with an average grain size of <0.5 &mgr;m. The Al2O3 layer also has at least one sublayer containing Al, Si and O. The finegrained &kgr;-Al2O3 microstructure is obtained by periodically introducing a silicon halide, preferably SiCl4, during the Al2O3-process.

Abstract: The present invention describes a coated cutting tool for metal maching. The coating is formed by one or more layers of refractory compounds of which at least one layer of fine-grained, crystalline &ggr;-phase alumina, Al2O3, with a grainsize less than 0.1 &mgr;m. The Al2O3 layer is deposited with a bipolar pulsed DMS technique (Dual Magnetron Sputtering) at substrate temperatures in the range 450° C. to 700 C.° preferably 550 C.° to 650 C.°, depending on the particular material of the tool body to be coated. Identification of the &ggr;-phase alumina is made by X-ray diffraction. Reflexes from the (400) and (440) planes occurring at the 2&thgr;-angles 45.8 and 66.8 degrees when using CuK&agr; radiation identify the &ggr;-phase Al2O3. The alumina layer is also very strongly textured in the [440]-direction. The Al2O3 layer is virtually free of cracks and halogen impurities. Furthermore, the Al2O3 layer gives the cutting edge of the tool an extremely smooth surface finish.

Abstract: A body is at least partially coated with one or more refractory layers of which at least one layer is of a finegrained &kgr;-Al2O3. Said &kgr;-Al2O3 layer has equiaxed grains with an average grain size of <0.5 &mgr;m. The Al2O3 layer also has at least one sublayer containing Al, Si and O. The finegrained &kgr;-Al2O3 microstructure is obtained by periodically introducing a silicon halide, preferably SiCl4, during the Al2O3-process.

Abstract: The present invention relates to a process for producing a coated cutting tool consisting of a coating and a substrate, wherein at least one refractory layer consisting of fine-grained, crystalline &ggr;-Al2O3 is deposited by reactive magnetron sputtering onto the moving substrate in a vacuum by pulsed magnetron sputtering in a mixture of a rare gas and a reactive gas at a pulse frequency set for 10 to 100 kHz. The deposition occurs with a rate of at least 1 nm/s with reference to a stationarily arranged substrate at a magnetron target power density in time average set for at least 10 W/cm2. The substrate temperature is in the range 400 to 700° C. and the flux of impinging particles onto each individual substrate is cyclically interrupted.

Abstract: According to the present invention there is provided a body at least partially coated with one or more refractory layers of which at least one layer essentially consist of &agr;Al2O3. Said &agr;Al2O3 layer consists of essentially equiaxed grains with an average grain size of <1 &mgr;m and with a bimodal grain size distribution with coarser grains with an average grainsize in the interval 0.5-1 &mgr;m and finer grains with an average grainsize of <0.5 &mgr;m. The Al2O3 layer further contains striated zones containing titanium (>5 at %) but no nitrogen or carbon. This particular microstructure is obtained by temporarily stopping the gases needed for the growth of the Al2O3 layer and introducing TiCl4.

Abstract: The present invention describes a coated substrate material. The coating is formed by one or more layers of refractory compounds of which at least one layer of fine-grained, crystalline &ggr;-phase alumina, Al2O3, with a grainsize less than 0.1 &mgr;m. The Al2O3layer is deposited with a bipolar pulsed DMS technique (Dual Magnetron Sputtering) at substrate temperatures in the range 450° C. to 700° C., preferably 550° C. to 650° C., depending on the particular substrate material. Identification of the &ggr;-phase alumina is made by X-ray diffraction. Reflexes from the (400) and (440) planes occurring at the 2&thgr;-angles 45.8 and 66.8 degrees when using CuK&agr; radiation identify the &ggr;-phase Al2O3. The alumina layer is also very strongly textured in the [440]-direction. The Al2O3 layer is virtually free of cracks and halogen impurities. Furthermore, the Al2O3 layer gives the cutting edge of the tool an extremely smooth surface finish.

Abstract: The present invention relates to a coated cemented carbide insert for turning of steel, like low alloyed steels, carbon steels and tough hardened steels at high cutting speeds. The cemented carbide consists of WC, 2-10 wt. % Co and 4-12 wt. % of cubic carbides of metals from groups 4, 5 or 6 of the periodic table, preferably Ti, Ta and Nb. The Co-binder phase is highly alloyed with W with a CW-ratio of 0.75-0.90. The insert has a binder phase enriched and essentially cubic carbide free surface zone A of a thickness of <20 &mgr;m and along a line C essentially bisecting the edge, in the direction from the edge to the center of the insert, a binder phase content increases essentially monotonously until it reaches the bulk composition. The binder phase content at the edge is 0.65-0.75 times the binder phase content by volume of the bulk and the depth of the binder phase depletion is 100-300 &mgr;m, preferably 150-250 &mgr;m.

Abstract: The present invention relates to a coated cemented carbide insert for turning of steel, like low alloyed steels, carbon steels and tough hardened steels at high cutting speeds. The cemented carbide consists of WC, 2-10 wt. % Co and 4-12 wt. % of cubic carbides of metals from groups 4, 5 or 6 of the periodic table, preferably Ti, Ta and Nb. The Co-binder phase is highly alloyed with W with a CW-ratio of 0.75-0.90. The insert has a binder phase enriched and essentially cubic carbide free surface zone A of a thickness of <20 &mgr;m and along a line C essentially bisecting the edge, in the direction from the edge to the centre of the insert, a binder phase content increases essentially monotonously until it reaches the bulk composition. The binder phase content at the edge is 0.65-0.75 times the binder phase content by volume of the bulk and the depth of the binder phase depletion is 100-300 &mgr;m, preferably 150-250 &mgr;m.

Abstract: The present invention discloses a coated cutting insert particularly useful for dry milling of grey cast iron. The insert is characterized by a WC—Co cemented carbide substrate and a coating including an innermost layer of TiCxNyOz with columnar grains and a top coating of a fine grained &agr;-Al2O3 layer.

Abstract: The present invention describes a coated cutting tool for metal machining. The coating is composed of one or more layers of refractory compounds of which at least one layer consists of fine-grained, crystalline &ggr;-phase alumina, Al2O3, with a grainsize less than 0.1 &mgr;m. The Al2O3 layer is deposited with a bipolar pulsed DMS technique (Dual Magnetron Sputtering) at substrate temperatures in the range 450° C. to 700° C., preferably 550° C. to 650° C., depending on the particular material of the tool body to be coated. Identification of the &ggr;-phase alumina is made by X-ray diffraction. Reflexes from the (400) and (440) planes occurring at at the 2&thgr;-angles 45.8 and 66.8, degrees when using CuK&agr; radiation identify the &ggr;-phase Al2O3. The alumina layer is also very strongly textured in the [440]-direction.

Abstract: The present invention describes a coated cutting tool for metal machining. The coating is formed by one or more layers of a refractory compound of which at least one layer of fine-grained, crystalline &ggr;-phase alumina, Al2O3, with a grain size of less than 0.1 &mgr;m. The Al2O3 layer is deposited with a bipolar pulsed DMS technique (Dual Magnetron Sputtering) at substrate temperatures in the range 450° C. to 700° C., preferably 550° C. to 650° C., depending on the particular material of the tool body to be coated. Identification of the &ggr;-phase alumina is made by X-ray diffraction. Reflexes from the (400) and (440) planes occurring at the 2&thgr;-angles 45.8 and 66.8 degrees when using Cu&kgr;&agr; radiation identify the &ggr;-phase Al2O3. The alumina layer is also very strongly textured in the [(440)]-direction. The Al2O3 layer is virtually free of cracks and halogen impurities. Furthermore, the Al2O3 layer gives the cutting edge of the tool an extremely smooth surface finish.