Abstract: A system for keeping a solution of urea in a liquid state comprising a tank having a level sensing apparatus, inlet and outlet tubes for supplying and withdrawing urea solution, and a plurality of non-contact heating elements disposed in vertical relationship to one another. Preferably, the heating elements are infrared (IR) radiative coils encased in IR-transparent quartz tubes. In one embodiment, each heating element represents a horizontally defined heating zone. When the reservoir tank is full and predetermined temperature conditions are met, all of the heaters are on, each heater irradiating its own horizontal zone. As zones are progressively emptied during consumption of the urea solution, as determined by the level sensor, each respective zone heater is de-energized. Because each horizontal zone is heated by a single heater, the solution is maintained at a substantially uniform temperature over the full depth of the tank without localized overheating.

Abstract: Apparatus is disclosed for storing a liquid NOx reductant on a vehicle. The apparatus comprises a container for containing the liquid NOx reductant, a first heating device located in the container and adapted to heat the NOx reductant in use, and a tube that has a first end adapted to be submerged in the liquid NOx reductant in the container in use. The tube is adapted to extract liquid NOx reductant from the container and the tube includes a second heating device extending along at least a portion of the length of the tube that is located within the container.

Abstract: A new kinetic spray process is disclosed that enables one to secure a plurality of ceramic elements together quickly without the need for glues or other adhesives. The process finds special utilization in the formation of non-thermal plasma reactors wherein the kinetic spray process can be used to simultaneously secure the ceramic elements together and to form electrical connections between like electrodes in the non-thermal plasma reactor.

Abstract: A method for preparing a non-thermal plasma reactor substrate includes disposing electrical vias on green stage first and second ceramic plates; filling the electrical vias with conductive material; and forming electrical contact via cover pads; disposing conductive material on the first ceramic plate to form an electrode plate having a main electrode portion and a terminal lead for electrically connecting the main electrode portion to the electrical vias; laminating the electrode plate and the second ceramic plate together, embedding the electrode therebetween; co-firing the plates to form a laminated co-fired embedded-conductor element; stacking a plurality of the laminated co-fired embedded-conductor elements to form a multi-cell stack, the filled electrical vias aligning in the stack to provide an electrical bus for connecting alternating elements in the stack; and disposing spacers with matching vias and via cover pads between adjacent pairs of elements to form exhaust gas passages.

Abstract: An edge-connected non-thermal plasma reactor includes an element having an edge-connected frame comprising a pair of dielectric edge connectors secured at opposite ends to a pair of outer dielectric plates. The dielectric edge connectors have a backplane and a plurality of tines protruding along one major surface of the backplane. The tines are spaced apart from one another at regular intervals so as to form pockets between adjacent tines. Alternating polarity electrode plates comprising a dielectric barrier plate having an electrode and terminal connection lead disposed on the dielectric barrier are arranged within the edge-connected frame so as to define the presence of a dielectric barrier next to a plasma cell, with the pockets engaging opposite ends of the electrode plates. Double and single dielectric edge-connected reactor elements are provided.

Abstract: A low-loss electrode-printed structural dielectric barrier for a non-thermal plasma reactor and non-thermal plasma multi-cell stacks having low-loss electrodes. The low-loss electrode-printed structural dielectric barriers include a structural dielectric barrier having a first side and a second opposite side; a low-loss electrode pattern disposed on the second side of the structural dielectric barrier; the low-loss electrode pattern comprising first and second major electrode sections that are offset from any ribs, supports, ligaments, spacers, tines, or other structure that serves as a structural dielectric connection between dielectric barriers in a multi-cell stack, a connector disposed between and electrically connecting the first and second major electrode sections and offset relative to a centerline perpendicular to the rib orientation, and a bus path connector electrically connected to one of the major electrode sections and offset relative to the centerline.

Abstract: A scaleable inter-digitized tine non-thermal plasma reactor element includes at least one pair of inter-digitized tine end connectors connected together defining gas passages between the tines. The prepared inter-digitized tine reactor element has a scaleable height, width, and length. Connectors are defined that enable efficient non-thermal reactor element fabrication for widely varying applications having various flow throughput and constituent reduction requirements. An inter-digitized tine reactor element is provided having several zones that are selectively powered so that the effective length of the reactor can be adjusted during operation for optimal efficiency over a range of operating conditions Structural carrier connectors and structural conductor connectors are provided. Structural carrier connectors have tines defined in a side to side basis comprising a high-k dielectric layer, electrode layer, structural dielectric, electrode layer, and high-k dielectric layer.

Abstract: Single dielectric barrier extruded element non-thermal plasma reactors include first and second opposing dielectric barrier layers forming an exhaust channel therebetween, the first barrier layer provided with a first polarity conductor on an interior surface thereof and the second barrier layer provided with a second polarity conductor on the exhaust channel exterior surface. The second barrier layer provides the single dielectric barrier layer. The second polarity conductor serves as a conductor on the channel interior surface of the adjacent exhaust channel in repetitive fashion. The reactors are free of dedicated conductive passages. An electrode coating pattern having conductive coating extending fully to the side walls to connect with side bus connections eliminates the need for internal bus paths. Single dielectric barrier planar and swept-shaped reactor elements have minimal or partially extending internal support ligaments providing enhanced conversion efficiency.

Abstract: A non-thermal plasma reactor element is provided comprising a multi-cell stack prepared from a plurality of formed building blocks of dielectric material, the walls of the building blocks defining a cell having an exhaust passage for flowing gas to be treated therethrough. A conductive print forming an electrode and connector is disposed on at least one wall of each of the cells and outer insulative plates, disposed on opposite ends of the multi-cell stack, are provided to protect the conductive print. The non-thermal plasma reactor element includes cells defined by a single structural dielectric barrier comprising a “conductor-single structural dielectric barrier-exhaust passage-conductor” arrangement, wherein individual cells of the reactor element are defined by a single structural dielectric barrier.

Abstract: A low-loss electrode-printed structural dielectric barrier for a non-thermal plasma reactor and non-thermal plasma multi-cell stacks having low-loss electrodes. The low-loss electrode-printed structural dielectric barriers include a structural dielectric barrier having a first side and a second opposite side; a low-loss electrode pattern disposed on the second side of the structural dielectric barrier; the low-loss electrode pattern comprising first and second major electrode sections that are offset from any ribs, supports, ligaments, spacers, tines, or other structure that serves as a structural dielectric connection between dielectric barriers in a multi-cell stack, a connector disposed between and electrically connecting the first and second major electrode sections and offset relative to a centerline perpendicular to the rib orientation, and a bus path connector electrically connected to one of the major electrode sections and offset relative to the centerline.

Abstract: A method for preparing a non-thermal plasma reactor substrate includes disposing electrical vias on green stage first and second ceramic plates; filling the electrical vias with conductive material; and forming electrical contact via cover pads; disposing conductive material on the first ceramic plate to form an electrode plate having a main electrode portion and a terminal lead for electrically connecting the main electrode portion to the electrical vias; laminating the electrode plate and the second ceramic plate together, embedding the electrode therebetween; co-firing the plates to form a laminated co-fired embedded-conductor element; stacking a plurality of the laminated co-fired embedded-conductor elements to form a multi-cell stack, the filled electrical vias aligning in the stack to provide an electrical bus for connecting alternating elements in the stack; and disposing spacers with matching vias and via cover pads between adjacent pairs of elements to form exhaust gas passages.

Abstract: An edge-connected non-thermal plasma reactor includes an element having an edge-connected frame comprising a pair of dielectric edge connectors secured at opposite ends to a pair of outer dielectric plates. The dielectric edge connectors have a backplane and a plurality of tines protruding along one major surface of the backplane. The tines are spaced apart from one another at regular intervals so as to form pockets between adjacent tines. Alternating polarity electrode plates comprising a dielectric barrier plate having an electrode and terminal connection lead disposed on the dielectric barrier are arranged within the edge-connected frame so as to define the presence of a dielectric barrier next to a plasma cell, with the pockets engaging opposite ends of the electrode plates. Double and single dielectric edge-connected reactor elements are provided.

Abstract: A scaleable inter-digitized tine non-thermal plasma reactor element includes at least one pair of inter-digitized tine end connectors connected together defining gas passages between the tines. The prepared inter-digitized tine reactor element has a scaleable height, width, and length. Connectors are defined that enable efficient non-thermal reactor element fabrication for widely varying applications having various flow throughput and constituent reduction requirements.

Abstract: Extruded element non-thermal plasma reactors having a single dielectric barrier layer include a first barrier layer of a pair of opposing dielectric barrier layers forming an exhaust channel therebetween, the first barrier layer provided with a first polarity conductor on an interior surface thereof The second barrier layer of the pair of opposing barrier layers is provided with a second polarity conductor on the exhaust channel exterior surface, whereby the second barrier layer provides the single dielectric barrier layer. The second polarity conductor serves as a conductor on the channel interior surface of the adjacent exhaust channel in repetitive fashion until a reactor element of the desired size is achieved. The reactors are free of dedicated conductive passages, providing increased active exhaust channel volume compared to comparable double dielectric barrier elements.

Abstract: A non-thermal plasma reactor element is provided comprising a multi-cell stack prepared from a plurality of formed building blocks of dielectric material, the walls of the building blocks defining a cell having an exhaust passage for flowing gas to be treated therethrough. A conductive print forming an electrode and connector is disposed on at least one wall of each of the cells and outer insulative plates, disposed on opposite ends of the multi-cell stack, are provided to protect the conductive print. The non-thermal plasma reactor element includes cells defined by a single structural dielectric barrier comprising a “conductor-single structural dielectric barrier-exhaust passage-conductor” arrangement, wherein individual cells of the reactor element are defined by a single structural dielectric barrier.