Abstract: A process of continuous metal refinement comprising feeding molten metal to a reaction chamber, introducing gaseous and solid oxidants, adding bulk materials, fully converting the metal and slag into a foamy emulsion, creating, in the reaction chamber, an increased pulsating pressure and a considerable deviation of a system from thermodynamic equilibrium by way of creating a self-organizing system of chemical reaction with gas evolution and taking off the emulsion into a refining sump at the critical speed of egress of two-phase liquid, separating the metal and slag in said refining sump and withdrawing the gas through a high layer of emulsion at a definite rate.

Abstract: A method of applying a hot composite on top of the refractory lining of steel making and processing vessels is disclosed. The composite may be applied to the refractory wall in more than one layer, including a dense intermediate layer for adhesion, and a less dense layer on top that is designed to be consumed as a slag-forming component during steel making and refining. The composite is applied by discharging a carrier gas containing a mixture of small particles, including particles of silica, particles of at least one high-temperature oxide based material and particles of solid carbonaceous fuel, through a carrier gas discharge nozzle. Additional substances may be added to the mixture to enhance the slag-forming process. A controllable flow of oxidizing gas is charged at high and preferably supersonic speed through an essentially crescent-shaped nozzle partially surrounding the carrier gas discharge nozzle.

Abstract: A steel making process is disclosed that utilizes solid ferrous metallic material as a substantial part of the metallic charge and uses heat released by combustion of two different types of carbonaceous materials and steel scrap that have been strategically charged inside of at least a partially refractory lined steel making vessel. One of the carbonaceous materials contains a high content of volatile hydrocarbons and is primarily responsible for early preheating and partial melting of the solid ferrous material. The second carbonaceous material contains a low content of volatile hydrocarbons and is primarily responsible for providing a reducing capability to the slag, for carburizing the melt and for providing additional heat generated by combustion which is used to enhance heating and melting of solid ferrous materials.

Abstract: A steelmaking process is disclosed utilizes solid ferrous metallic material as a substantial part of the metallic charge and uses heat released by combustion of two different types of carbonaceous materials and steel scrap that have been strategically charged inside of at least a partially refractory lined steelmaking vessel. One of the carbonaceous materials contains a high content of volatile hydrocarbons and is primarily responsible for early preheating and partial melting of the solid ferrous material. The second carbonaceous material contains a low content of volatile hydrocarbons and is primarily responsible for providing a reducing capability to the slag, for carburizing the melt and for providing additional heat generated by combustion which is used to enhance heating and melting of solid ferrous materials.