Abstract: A hydrogen generator (101) is provided which comprises a third chamber (109) containing a catalyst (121), a first chamber (103) containing a fluid, a second chamber (105) containing a material that reacts with the fluid in the presence of the catalyst to generate hydrogen gas, and a valve (111) movable from a first position in which the flow of fluid along a pathway including the first, second and third chambers is enabled, to a second position in which the flow of fluid along the pathway is prevented.

Abstract: A bipolar plate comprising a fluid barrier and a sealing frame formed around and overlaping the perimeter of the fluid barrier. The fluid barrier is placed in a mold and then a polymer is injected into the mold, thereby forming the sealing frame around the fluid barrier such that the sealing frame overlaps the perimeter of the fluid barrier. Because there are no surfaces to seal between the perimeter of the fluid barrier and the sealing frame, gaskets or other sealing surfaces are not required. A bipolar plate is further provided comprising a fluid barrier having the perimeter of the fluid barrier between a preformed cathode sealing frame and an anode sealing frame. The anode and cathode sealing frames are adapted to receive an overlapped portion of the perimeter of the fluid barrier. The anode and cathode sealing frames are then bonded together to form a fluid tight seal.

Abstract: A device for generating hydrogen gas is provided. The device (101) comprises a first hydrogen-containing composition (107) that reacts with a second composition to evolve hydrogen gas; a dispenser (105) adapted to apply the first composition to a first porous member (109); and a conduit (111) adapted to supply the second composition to the first porous member. In a preferred embodiment, the first composition is selected from the group consisting of hydrides, borohydrides and boranes, the second composition is water, and the dispenser is spring-loaded and is charged with the first composition. As the first composition reacts with water at the interface to evolve hydrogen gas, the dispenser forces the reaction product across the interface and out of the dispenser, where it will not interfere with the progress of the hydrogen evolution reaction.

Abstract: An apparatus and method apply water to a hydrogen-containing composition, such as a hydride, in the presence of a catalyst that promotes hydrolysis to generate hydrogen in a controlled manner. The amount of catalyst used can be carefully tailored so that the reaction rate is limited by the amount of catalyst present (passive control) or it can be sufficiently large so that the reaction is controlled by the rate of water addition (active control).

Abstract: An apparatus and method apply water to a hydrogen-containing composition, such as a hydride, in the presence of a catalyst that promotes hydrolysis to generate hydrogen in a controlled manner. The amount of catalyst used can be carefully tailored so that the reaction rate is limited by the amount of catalyst present (passive control) or it can be sufficiently large so that the reaction is controlled by the rate of water addition (active control).

Abstract: A hydrogen generator (101) is provided which comprises a third chamber (109) containing a catalyst (121), a first chamber (103) containing a fluid, a second chamber (105) containing a material that reacts with the fluid in the presence of the catalyst to generate hydrogen gas, and a valve (111) movable from a first position in which the flow of fluid along a pathway including the first, second and third chambers is enabled, to a second position in which the flow of fluid along the pathway is prevented.

Abstract: A hydrogen generator (101) is provided which comprises a third chamber (109) containing a catalyst (121), a first chamber (103) containing a fluid, a second chamber (105) containing a material that reacts with the fluid in the presence of the catalyst to generate hydrogen gas, and a valve (111) movable from a first position in which the flow of fluid along a pathway including the first, second and third chambers is enabled, to a second position in which the flow of fluid along the pathway is prevented.

Abstract: A device for generating hydrogen gas is provided. The device (101) comprises a first hydrogen-containing composition (107) that reacts with a second composition to evolve hydrogen gas; a dispenser (105) adapted to apply the first composition to a first porous member (109); and a conduit (111) adapted to supply the second composition to the first porous member. In a preferred embodiment, the first composition is selected from the group consisting of hydrides, borohydrides and boranes, the second composition is water, and the dispenser is spring-loaded and is charged with the first composition. As the first composition reacts with water at the interface to evolve hydrogen gas, the dispenser forces the reaction product across the interface and out of the dispenser, where it will not interfere with the progress of the hydrogen evolution reaction.

Abstract: A method for dissipating heat in a hydrogen generator, comprising the steps of (a) providing a first chamber containing a first material selected from the group consisting of hydrates, (b) providing a second chamber containing a second material selected from the group consisting of hydrides and borohydrides, (c) causing the first material to undergo an endothermic reaction to evolve water, and (d) transporting a portion of the evolved water from the first chamber into the second chamber such that the second material undergoes an exothermic reaction to evolve hydrogen gas.

Abstract: A monopolar fuel cell stack comprising proton exchange membrane fuel cells supplied with a gaseous anodic reactant, preferably hydrogen, and a gaseous cathodic reactant, preferably air. The monopolar fuel cell stack, forming at least one substantially planar array, includes a liquid water retention barrier disposed over an electrode to retain liquid water within the fuel cells. The barrier is preferably used over the cathode side of each fuel cell and allows excess air flow to cool the fuel cell stack without drying the membrane in each fuel cell. The liquid water retention barrier may be either: (i) a thin, gas permeable, liquid water impermeable membrane; (ii) a thin, porous sheet of material; or (iii) a thin, substantially solid sheet of material except for a plurality of small through-holes that penetrate from one side of the sheet to an opposing side of the same sheet.

Abstract: A method for assembling fully functional sub-stacks of electrochemical cells, that includes securing a plurality of electrochemical cell components into a functioning sub-stack. The cell components may include, without limitation, bipolar plates, bipolar grids, monopolar plates, monopolar grids, membrane and electrode assemblies (MEA), gas diffusion elements, flow fields, cooling plates, heating plates and combinations thereof. Each of these components are assembled in a generally planar assembly, or a stack. The method further includes banding perimeter tabs of one component in the sub-stack to perimeter tabs of another component in the sub-stack. Banding the perimeter tabs does not compress the components together with such a force as to form fluid tight seals, but rather provides compression to hold each component in place and aligned during storage and normal handling of the sub-stack. The perimeter tabs extend from the perimeter of the component and in the same plane as the component.

Abstract: A method and apparatus for assembling electrochemical cell components into cells, sub-stacks of cells and stacks of cells. The components provide self-alignment of two or more components without introducing additional parts or complexity to the assembly process. Rather, at least one component has an integral projection and at least one other component has an integral cavity for receiving the projection. The dimensions of the projection and cavity must not interfer with the face-to-face contact between the generally planar components, and the projection must not be taller than the cavity is deep. In order to provide alignment across the entire face of the components, it is preferred to have at least one component with a plurality of projections and at least one component having a plurality of cavities. Preferably, the projections and cavities will be positioned at the generally opposite sides, end comers, and the like.

Abstract: An electrochemical cell component having a plate with opposing faces, seal grooves formed in each of the faces, and a plurality of holes extending through the plate between the first and second grooves with an integral sealing member formed in the grooves and holes. The seal grooves extend continuously around the perimeter of the faces and the grooves may follow any type of contiguous pattern. The component may form a frame surrounding a flow field. Bipolar plates and fluid cooled bipolar plates may comprise this electrochemical cell component. Alternatively, a seal groove may be formed in only the first face and a ridge formed in the second face of the component. The ridge may be used to form a fluid tight seal when pressed into an opposing surface of the membrane in a membrane and electrode assembly. A sealing material is contained within the seal groove.

Abstract: A bipolar plate comprising a fluid barrier and a sealing frame formed around and overlaping the perimeter of the fluid barrier. The fluid barrier is placed in a mold and then a polymer is injected into the mold, thereby forming the sealing frame around the fluid barrier such that the sealing frame overlaps the perimeter of the fluid barrier. Because there are no surfaces to seal between the perimeter of the fluid barrier and the sealing frame, gaskets or other sealing surfaces are not required. A bipolar plate is further provided comprising a fluid barrier having the perimeter of the fluid barrier between a preformed cathode sealing frame and an anode sealing frame. The anode and cathode sealing frames are adapted to receive an overlapped portion of the perimeter of the fluid barrier. The anode and cathode sealing frames are then bonded together to form a fluid tight seal.