Patents by Inventor Brendan T. Gustafson
Brendan T. Gustafson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11850794Abstract: A system includes an enclosed laser powder bed fusion (LPBF) containment volume. A powder drain is included below the containment volume configured to receive powder dropping from the containment volume by force of gravity. A valve below the powder drain is configured to allow passage with the valve in an open state of unfused powder from the drain into a powder collection volume separated from the containment volume by the valve, and prevent passage of powder from the drain into the collection volume with the valve in a closed state. A source of wetting agent is in fluid communication with the powder collection volume for capturing powder in the collection volume by wetting the powder. A moisture trap is operatively connected to the drain above the valve and is configured to capture moisture to prevent moisture from the collection volume migrating into the containment volume.Type: GrantFiled: May 12, 2022Date of Patent: December 26, 2023Assignee: Hamilton Sundstrand CorporationInventors: David W. Morganson, Brendan T. Gustafson, Jason J. Purdy
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Patent number: 11543127Abstract: A combustor for a gas turbine engine includes a combustor liner and a dilution chute integral and conformal with the combustor liner to provide an outlet into the combustor for fuel, wherein the dilution chute has at least one wall with a tapered edge extending into an interior of the combustor.Type: GrantFiled: February 14, 2020Date of Patent: January 3, 2023Assignee: Raytheon Technologies CorporationInventors: Lawrence A. Binek, Brendan T. Gustafson
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Publication number: 20220314546Abstract: A system for depowdering additively manufactured parts includes a deflection plate, a hammer device mounted to a first side of the deflection plate, and a mounting plate operatively connected to a second side of the deflection plate relative to the hammer device, the mounting plate being configured for rotation relative to the deflection plate.Type: ApplicationFiled: April 2, 2021Publication date: October 6, 2022Applicant: Delavan Inc.Inventors: David W. Morganson, Brendan T. Gustafson, Tom Skiba
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Publication number: 20220266519Abstract: A system includes an enclosed laser powder bed fusion (LPBF) containment volume. A powder drain is included below the containment volume configured to receive powder dropping from the containment volume by force of gravity. A valve below the powder drain is configured to allow passage with the valve in an open state of unfused powder from the drain into a powder collection volume separated from the containment volume by the valve, and prevent passage of powder from the drain into the collection volume with the valve in a closed state. A source of wetting agent is in fluid communication with the powder collection volume for capturing powder in the collection volume by wetting the powder. A moisture trap is operatively connected to the drain above the valve and is configured to capture moisture to prevent moisture from the collection volume migrating into the containment volume.Type: ApplicationFiled: May 12, 2022Publication date: August 25, 2022Applicant: Hamilton Sundstrand CorporationInventors: David W. Morganson, Brendan T. Gustafson, Jason J. Purdy
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Publication number: 20220194007Abstract: Disclosed is a system for depowdering a workpiece formed from a reactive powder by an additive manufacturing process. The system includes a powder removal enclosure, an inert gas source, a sealed ultrasonic transducer, an oxygen sensor, and a controller coupled to the sealed ultrasonic transducer and the oxygen sensor. The controller is configured to perform a plurality of operations including monitoring the oxygen sensor to observe an oxygen level within the powder removal enclosure as an inert gas from the inert gas source displaces a gas environment within the powder removal enclosure, and applying electrical power to the sealed ultrasonic transducer within the powder removal enclosure to ultrasonically remove a residual amount of the reactive powder from the workpiece based on determining that the oxygen level within the powder removal enclosure is below a minimum oxygen level threshold.Type: ApplicationFiled: December 21, 2020Publication date: June 23, 2022Inventors: David W. Morganson, Brendan T. Gustafson
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Patent number: 11331860Abstract: A system includes an enclosed laser powder bed fusion (LPBF) containment volume. A powder drain is included below the containment volume configured to receive powder dropping from the containment volume by force of gravity. A valve below the powder drain is configured to allow passage with the valve in an open state of unfused powder from the drain into a powder collection volume separated from the containment volume by the valve, and prevent passage of powder from the drain into the collection volume with the valve in a closed state. A source of wetting agent is in fluid communication with the powder collection volume for capturing powder in the collection volume by wetting the powder. A moisture trap is operatively connected to the drain above the valve and is configured to capture moisture to prevent moisture from the collection volume migrating into the containment volume.Type: GrantFiled: June 27, 2019Date of Patent: May 17, 2022Assignee: Hamilton Sundstrand CorporationInventors: David W. Morganson, Brendan T. Gustafson, Jason J. Purdy
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Publication number: 20210254831Abstract: A combustor for a gas turbine engine includes a combustor liner and a dilution chute integral and conformal with the combustor liner to provide an outlet into the combustor for fuel, wherein the dilution chute has at least one wall with a tapered edge extending into an interior of the combustor.Type: ApplicationFiled: February 14, 2020Publication date: August 19, 2021Inventors: Lawrence A. Binek, Brendan T. Gustafson
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Publication number: 20200406546Abstract: A system includes an enclosed laser powder bed fusion (LPBF) containment volume. A powder drain is included below the containment volume configured to receive powder dropping from the containment volume by force of gravity. A valve below the powder drain is configured to allow passage with the valve in an open state of unfused powder from the drain into a powder collection volume separated from the containment volume by the valve, and prevent passage of powder from the drain into the collection volume with the valve in a closed state. A source of wetting agent is in fluid communication with the powder collection volume for capturing powder in the collection volume by wetting the powder. A moisture trap is operatively connected to the drain above the valve and is configured to capture moisture to prevent moisture from the collection volume migrating into the containment volume.Type: ApplicationFiled: June 27, 2019Publication date: December 31, 2020Inventors: David W. Morganson, Brendan T. Gustafson, Jason J. Purdy
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Publication number: 20200376766Abstract: A method for removing a residual powder from an internal compartment of an additively manufactured article includes discharging a first burst of pressurized fluid into the internal compartment through a first end, and vacating at least a portion of the residual powder through a second end valve at a second end.Type: ApplicationFiled: May 29, 2019Publication date: December 3, 2020Inventors: David W. Morganson, Brendan T. Gustafson
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Publication number: 20200376786Abstract: Methods and systems for treating an additively manufactured components are described. The methods include placing the additively manufactured component into a treatment chamber within a treatment vessel, performing a first treatment operation on the additively manufactured component within the treatment vessel, using a first treatment material, and performing a second treatment operation on the additively manufactured component within the treatment vessel, using a second treatment material, wherein the first treatment material is a gaseous treatment material and the second treatment material is a liquid treatment material.Type: ApplicationFiled: May 31, 2019Publication date: December 3, 2020Inventors: David W. Morganson, Brendan T. Gustafson, Jason Purdy