Abstract: Processes for producing terephthalic acid are disclosed, the processes comprising combining in a reaction medium p-xylene, a solvent comprising water and one or more saturated organic acids having from 2-4 carbon atoms, and an oxygen-containing gas, at a temperature from about 135° C. to about 165° C., in the presence of a catalyst composition comprising cobalt atoms and manganese atoms, with bromine atoms provided as a promoter. The amount of cobalt used may be from about 1,800 ppm to about 6,000 ppm, with respect to the total weight of the liquid in the reaction medium, and the weight ratio of cobalt to manganese may be from about 40 to about 400.

Abstract: Processes for producing aromatic dicarboxylic acids are disclosed, the processes including a step of combining in a reaction medium a dialkyl aromatic, a solvent comprising water and a saturated organic acid having from 2-4 carbon atoms, and an oxygen-containing gas, at a temperature from about 125° C. to about 155° C., in the presence of a catalyst composition comprising cobalt, manganese, zirconium, and bromine, wherein the weight ratio of cobalt to manganese in the reaction mixture is from about 10 to about 400. The processes provide improved conversion, while reducing the formation of carbon oxides and other by-products.

Abstract: Processes for the liquid phase oxidation of one or more of a para- or a meta-substituted dialkyl aromatic compound are disclosed, the processes including a step of combining in a reaction medium the one or more para- or meta-substituted dialkyl aromatic compound, a solvent mixture comprising water and a saturated organic acid having from 2-4 carbon atoms, and an oxygen-containing gas, at a temperature from about 130° C. to about 180° C., in the presence of a catalyst composition comprising cobalt, manganese, bismuth, and bromine. The processes produce the corresponding aromatic dicarboxylic acid product with improved conversion, while reducing the formation of carbon oxides.

Abstract: Disclosed is an optimized process and apparatus for more efficiently and economically carrying out the liquid-phase oxidation of an oxidizable compound. Such liquid-phase oxidation is carried out in a bubble column reactor that provides for a highly efficient reaction at relatively low temperatures. When the oxidized compound is para-xylene and the product from the oxidation reaction is crude terephthalic acid (CTA), such CTA product can be purified and separated by more economical techniques than could be employed if the CTA were formed by a conventional high-temperature oxidation process.

Abstract: Disclosed is a process to produce a purified carboxylic acid slurry. The process comprises removing impurities from a crystallized product in a solid liquid displacement zone to form the purified carboxylic acid slurry. The process produces purified carboxylic acid slurry having good color and low impurity levels without the use of purification steps like hydrogenation or an impurity removal process.

Abstract: Disclosed is an optimized process and apparatus for more efficiently and economically carrying out the liquid-phase oxidation of an oxidizable compound. Such liquid-phase oxidation is carried out in a bubble column reactor that provides for a highly efficient reaction at relatively low temperatures. When the oxidized compound is para-xylene and the product from the oxidation reaction is crude terephthalic acid (CTA), such CTA product can be purified and separated by more economical techniques than could be employed if the CTA were formed by a conventional high-temperature oxidation process.

Abstract: An aromatic dicarboxylic acid is purified by oxidizing m-xylene or p-xylene to produce crude isophthalic acid or crude terephthalic acid, respectively. The products of the oxidizing step are hydrogenated in the presence of a palladium catalyst. Carbon monoxide is introduced during the hydrogenation step. The palladium catalyst is provided on a carbon substrate. The products of the oxidizing step are dissolved in a solvent, which may be water, prior to the hydrogenation step. The products of the oxidizing step may be dissolved at an elevated temperature, above the normal boiling point of the solvent. The oxidation step produces isophthalic acid, 3-carboxybenzaldehyde and fluorenones in the case of oxidizing m-xylene and produces terephthalic acid, 4-carboxybenzaldehyde and fluorenones in the case of oxidizing p-xylene.

Abstract: A method and apparatus for separating entrained gases from a pumped fluid. A degas pipe having an increased inner dimension relative to surrounding process piping is provided to generate a stratified two-phase gas/liquid flow. A controlled release mechanism permits selective removal of gas from the degas pipe.

Abstract: Disclosed is a process for the manufacture of dialkyl cyclohexanedicarboxylates by the low pressure, catalytic hydrogenation of the corresponding dialkyl benzenedicarboxylate wherein the formation/accumulation of carbon monoxide is suppressed to maintain the activity of the precious metal catalyst.

Abstract: Disclosed is a process for the preparation of a dimethyl cyclohexanedicarboxylate by the hydrogenation of the analogous dimethyl benzenedicarboxylate ester in the presence of a class of palladium on alumina catalysts which have a unique combination of characteristics. The use of the catalysts permits the process to be carried out at significantly lower process pressures.

Abstract: Disclosed is a process for the preparation of a dimethyl cyclohexanedicarboxylate by the hydrogenation of the corresponding dimethyl benzenedicarboxylate ester in the presence of a class of a supported catalysts comprising palladium and a second Group VIII metal selected from nickel, platinum, ruthenium or a mixture thereof deposited on an alumina support which have a unique combination of characteristics. The use of the catalysts permits the process to be carried out at significantly lower process pressures.

Abstract: Disclosed is a process for the coproduction of (1) an alkyl iodide and (2) an .alpha.-iodocarboxylic acid, a mono-.alpha.-iodocarboxylic anhydride or a mixture thereof which comprises contacting a mixture of an iodine compound and a carboxylic anhydride with a peroxide at an elevated temperature.

Abstract: Disclosed is an improved process for the continuous production of aromatic carboxylic acids such as terephthalic acid by the liquid-phase oxidation of an alkyl aromatic compound using an oxygen-containing gas. Operation of the process is improved by providing a spray of recycled reaction medium at or near the top of a columnar oxidation vessel to minimize entrainment of liquid and/or solid components of the reactor in the process off-gas.

Abstract: Disclosed is a process for recovering rhodium catalyst values from "tars" formed during the preparation of acetic anhydride by the rhodium catalyzed carbonylation of a mixture of methyl iodide and methyl acetate and/or dimethyl ether. The disclosed process provides a means for the recovery of rhodium values which normally are not extracted from the tars by treating a methyl iodide solution of such tars with certain oxidants.

Abstract: The present invention provides a process for the preparation of ethyl acetate by hydrogenating acetic anhydride, or mixtures of acetic anhydride and ethylidene diacetate, in the presence of a Raney nickel catalyst and an organic sulfonic acid to produce ethyl acetate.