Abstract: A system and method for treating tailings from a bitumen froth treatment process such as TSRU tailings. The tailings are dewatered and then combusted to convert kaolin in the tailings into metakaolin. Calcined fines and heavy minerals may be recovered from the combustion products, namely from the flue gas and bottom ash.

Abstract: A system and method for treating tailings from a bitumen froth treatment process such as TSRU tailings. The tailings are dewatered and then combusted to convert kaolin in the tailings into metakaolin. Calcined fines and heavy minerals may be recovered from the combustion products, namely from the flue gas and bottom ash.

Abstract: Thermal oil recovery operations, such as SAGD, result in waste heat that is typically released to the environment. Bitumen mining operations require heat input for heating fluids used in the mining process. A method and system of recovering heat from a thermal recovery operation for use in bitumen mining operation may include a heated donor fluid from a thermal recovery operation which heats an acceptor fluid for use in bitumen mining via proximal heat exchange using a power cycle or heat exchange module, such as an ammonia and water based Kalina® Cycle.

Abstract: Methods and systems for recovering heat and water from waste streams produced during oil sands extraction to form dry, stackable tailings. A tailings stream is preheated in a heat exchanger, thereby reducing the energy required to dry the tailings. The preheated tailings are then dried, thereby reducing the tailings to dry stackable tailings or thickened tailings suitable for mine backfill. Heat and high-quality water are recovered from the drying operation and re-used in the preheat operation, or in other steps of oil sands extraction or treatment processes, thereby reducing the overall heat and water requirements.

Abstract: A system and method for treating tailings from a bitumen froth treatment process such as TSRU tailings. The tailings are dewatered and then combusted to convert kaolin in the tailings into metakaolin. Calcined fines and heavy minerals may be recovered from the combustion products, namely from the flue gas and bottom ash.

Abstract: A method for reducing and re-using waste heat and water resulting from thermal hydrocarbon recovery operations involving accessing a hot water stream produced in a thermal hydrocarbon recovery operation; vaporizing water from the water stream by applying a vacuum, thereby producing water vapor; and condensing the water vapor to produce high quality water. A system is described including a hot water intake interfacing with a hot water stream from a thermal hydrocarbon recovery operation; a vaporization module receiving the hot water stream from the hot water intake, comprising a vacuum chamber in which a vacuum is applied to produce water vapor from the hot water stream; a condensation module in which water vapor produced in the vaporization module is condensed to form high quality water; and a water outlet for releasing the high quality water from the condensation module for re-use within the thermal hydrocarbon recovery operation.

Abstract: This description is directed to a method and system for integrating an in-situ bitumen recovery operation with a bitumen mining operation for improved efficiencies and synergies therebetween. The method comprises obtaining a production fluid from the in-situ bitumen recovery operation, directing the production fluid to the bitumen mining operation, and incorporating the production fluid into the bitumen mining operation. The basic integrated system comprises a production well for recovering production fluid from the in-situ bitumen recovery operation, a bitumen mining and extraction facility, and a transporter for directing the production fluid from the production well to the bitumen mining and extraction facility for incorporation into the mining and extraction operation. The in-situ recovery operation may be a thermal operation, such as steam-assisted gravity drainage (SAGD), cyclic steam stimulation (CSS), or a derivative thereof.

Abstract: A system and method of recovering heat and water from a slurry, such as tailings from oil sands extraction, is provided. The method includes providing the tailings to a humidification vessel, adding a sufficiently dry gas directly to the slurry in the vessel to form warm, water-saturated gas, such that heat and water are recovered from the slurry, removing the warm, water-saturated gas from the humidification vessel, providing the warm, water-saturated gas to a direct contact condensation vessel, cooling the gas in the condensation vessel to condense the water from the gas, thereby extracting water from the warm, water-saturated gas and recycling the dry gas, and recovering the water from the condensation vessel. Water which is of high quality, suitable for steam generation is obtained by a method in accordance with the present invention.

Abstract: A method recovering heat and water from a warm slurry, such as warm tailings from a oil sands extraction mining operation, is provided. The method comprises providing the tailings to a vacuum vessel, removing, from the vacuum vessel, warm vapor derived from the tailings, condensing the warm vapor in a condenser to produce water, and recovering the water from the condenser. Cool river or pond water can be warmed with the heat from the vapor for additional uses in the mining operation. Essentially pure water can be obtained in the process. This can also be achieved using one or flash vessels in series to condense the vapor. Power can also be generated from the vapor using a turbine.

Abstract: The present invention relates to a method and system for integrating water between an in-situ bitumen recovery operation and a bitumen mining operation for improving efficiencies and synergies there between. A method of integrating water between a bitumen mining and extraction operation and an in-situ bitumen recovery operation comprises a) providing water associated with the bitumen mining and extraction operation; and b) directing the water, or boiler feed water or steam generated therefrom, to the in-situ bitumen recovery operation for use therein. Steam generated is used to assist in bitumen recovery at the in-situ facility.

Abstract: Thermal oil recovery operations, such as SAGD, result in waste heat that is typically released to the environment. Bitumen mining operations require heat input for heating fluids used in the mining process. A method and system of recovering heat from a thermal recovery operation for use in bitumen mining operation is described. A heated donor fluid from a thermal recovery operation is used to heat an acceptor fluid for use in bitumen mining via proximal heat exchange using a power cycle or heat exchange module, such as an ammonia and water based Kalina® Cycle. By utilizing waste heat from thermal recovery operations to heat fluids used in bitumen mining, thermal efficiencies are realized.