Abstract: Flexible composite materials and soft body armor formed therefrom having enhanced abrasion resistance. The materials and armor include at least one first separator layer positioned between adjacent fabric layers, or between a fabric layer and a cover, where the separator layer spaces the adjacent fabric layers or the fabric layer and cover apart from each other without being laminated or otherwise attached or connected to either the layers or the cover such that they are free to move relative to each other.

Abstract: Disclosed are laminates from multiple stacked plies of a uni-directional tape in which the tape formed from a plurality of ultra-high molecular weight polyethylene gel spun, multi-filament yarns. The resultant laminate contains not more than five percent resin by weight. Related methods of making a laminate of this type are also disclosed.

Abstract: Disclosed are laminates from multiple stacked plies of a uni-directional tape in which the tape formed from a plurality of ultra-high molecular weight polyethylene gel spun, multi-filament yarns. The resultant laminate contains not more than five percent resin by weight. Related methods of making a laminate of this type are also disclosed.

Abstract: Colored monofilament ultrahigh molecular weight polyolefin lines, and methods of making such colored lines are disclosed. The colorant can result in a product that provides a visual indication of metered length. When the colorant has a luminescent response to ultraviolet or infrared light, a line can change color based on the environmental conditions to which it is exposed. Methods of making the line can include feeding a substantially untwisted multifilament ultrahigh molecular weight polyolefin yarn; coating the substantially untwisted multifilament yarn with at least one colorant; twisting the coated multifilament yarn; and heating the twisted multifilament yarn to a temperature and for a time sufficient to at least partially fuse adjacent filaments together while stretching the yarn.

Abstract: Methods to determine the durability and wear-resistance of soft armor. Observations on field tested articles of soft body armor indicate that the materials are subject to a combination of flexing, tensile, compressive and abrasive forces. The forces and stresses to which soft armor articles are subjected to can be duplicated in a controlled, isolated, measurable, appropriate and intuitive manner, to correlate ballistic performance with durability and wear characteristics. The tests closely approximate the forces and stresses experienced in the end use of ballistic resistant composite articles.

Abstract: Body armor, in particular soft body armor, which has improved properties, and in particular enhanced abrasion resistance. The soft body armor and flexible composite materials useful for such body armor include at least one woven fabric layer, at least one second fabric layer comprising high tenacity fibers having a tenacity of at least about 7 g/d, and at least one first separator layer positioned between the woven fabric layer and the second fabric layer. The first separator layer is a lightweight, thin and flexible layer having an areal density of less than or equal to about 150 g/m2. The first separator layer is not laminated to either of the woven fabric layers or the second fabric layers such that the two layers are free to move relative to each other. Preferably the woven fabric layer is in the form of at least one stack of woven fabric layers and the second fabric layer is in the form of at least one stack of second fabric layers, with the separator layer being positioned between the stacks of layers.

Abstract: Methods to determine the durability and wear-resistance of soft armor. Observations on field tested articles of soft body armor indicate that the materials are subject to a combination of flexing, tensile, compressive and abrasive forces. The forces and stresses to which soft armor articles are subjected to can be duplicated in a controlled, isolated, measurable, appropriate and intuitive manner, to correlate ballistic performance with durability and wear characteristics. The tests closely approximate the forces and stresses experienced in the end use of ballistic resistant composite articles.

Abstract: Colored monofilament ultrahigh molecular weight polyolefin lines, and methods of making such colored lines are disclosed. The colorant can result in a product that provides a visual indication of metered length. When the colorant has a luminescent response to ultraviolet or infrared light, a line can change color based on the environmental conditions to which it is exposed. Methods of making the line can include feeding a substantially untwisted multifilament ultrahigh molecular weight polyolefin yarn; coating the substantially untwisted multifilament yarn with at least one colorant; twisting the coated multifilament yarn; and heating the twisted multifilament yarn to a temperature and for a time sufficient to at least partially fuse adjacent filaments together while stretching the yarn.

Abstract: A method of making colored monofilament ultrahigh molecular weight polyolefin fishing line, comprising the steps of feeding a substantially untwisted multifilament ultrahigh molecular weight polyolefin yarn; coating the substantially untwisted multifilament yarn with a colorant; twisting the coated multifilament yarn; and heating the twisted multifilament yarn to a temperature and for a time sufficient to at least partially fuse adjacent filaments together while stretching the yarn. The resultant product is a colored monofilament fishing line that has improved color-fastness and abrasion resistance.

Abstract: A method of making colored monofilament ultrahigh molecular weight polyolefin fishing line, comprising the steps of feeding a substantially untwisted multifilament ultrahigh molecular weight polyolefin yarn; coating the substantially untwisted multifilament yarn with a colorant; twisting the coated multifilament yarn; and heating the twisted multifilament yarn to a temperature and for a time sufficient to at least partially fuse adjacent filaments together while stretching the yarn. The resultant product is a colored monofilament fishing line that has improved color-fastness and abrasion resistance.