Abstract: A method for controlling a glow plug at a desired temperature. In a glow plug off state, the glow plug temperature status is monitored to prepare for the next combustion event. When ignition is requested, a determination is made as to how long full voltage can be applied to bring the glow plug to ignition temperature. A resistance/temperature map is provided to determine the resistance as a function of temperature. Another map is provided of temperature as a function of powering time at a full battery voltage in a First Heating Phase to ensure that the surface temperature of the glow plug will reach a predetermined temperature required to start combustion of an air/fuel mixture. A third map is provided of a PWM duty cycle for a Second Heating Phase to maintain the temperature of the glow plug to ensure flame propagation without damage to the glow plug.

Abstract: A method for controlling a glow plug at a desired temperature. In a glow plug off state, the glow plug temperature status is monitored to prepare for the next combustion event. When ignition is requested, a determination is made as to how long full voltage can be applied to bring the glow plug to ignition temperature. A resistance/temperature map is provided to determine the resistance as a function of temperature. Another map is provided of temperature as a function of powering time at a full battery voltage in a First Heating Phase to ensure that the surface temperature of the glow plug will reach a predetermined temperature required to start combustion of an air/fuel mixture. A third map is provided of a PWM duty cycle for a Second Heating Phase to maintain the temperature of the glow plug to ensure flame propagation without damage to the glow plug.

Abstract: A fuel vapor generator disposed in the intake manifold of an internal combustion engine. The vapor generator enriches air passing through the manifold to the individual cylinders to enhance engine starting capability, especially at low ambient temperatures. A dedicated fuel injector dispenses atomized fuel onto the surface of an electrically-heated element spaced apart from the nozzle of the fuel injector. The element is positioned within the manifold such that evaporated fuel is immediately swept from the generator by intake air and mixed with air in the manifold. In one aspect of the invention, the location for the heating element is immediately downstream of the manifold air intake throttle valve. The invention is especially useful for spark-ignited engines.

Abstract: A combined gasoline and hydrogen fueling system for a gasoline-powered internal combustion engine, including, preferably, a rapid-start catalytic reformer for producing reformate gas containing hydrogen from gasoline. The reformate from the reformer is swept by air into the intake manifold of the cold engine where it is mixed with intake air and then drawn into the cylinders and ignited conventionally to start the engine. A computer-based reformer control system optimizes the amount of reformate formed and the resulting reformate/air mixture. The reformer control system interfaces or is integral with a computer-based gasoline and air supply system for the engine, the two systems cooperating to optimize a mixture of gasoline and reformate in the intake manifold at all times during warming of the engine and its exhaust catalyst to steady-state operating temperature. Preferably, flow of reformate is terminated thereafter.

Abstract: A vacuum management system for an engine with variable valve lift includes a vacuum control valve at the entrance to the intake manifold to increase vacuum within the manifold as needed and preferably only when it can be done without impairing fuel economy or engine performance. Vacuum may then be used for any of various vacuum-assisted devices and functions, for example, boosting a vehicle braking system. The numerical relationships among important operating parameters are determined in a laboratory, and a programmable engine control module (ECM} is provided with algorithms and tables of such values by which the ECM is able to vary valve lift and vacuum control valve position to provide optimum flow across the intake valves and optimum manifold vacuum under all engine operating conditions.

Abstract: A vacuum system for an engine with variable valve lift includes a controllable vacuum-forming valve at the entrance to the intake manifold and a programmable engine control module (ECM) to increase vacuum as desired within the manifold by modulating the valve as needed to optimize fuel economy. To provide vacuum brake assist, a brake booster diaphragm is connected conventionally to the manifold and a vacuum storage tank and check valve are disposed between the booster diaphragm and the manifold. During periods of vehicle deceleration, when engine load is low, the ECM may switch the VVL-controlled intake valves to a higher lift to increase the pumping capacity of the engine, while simultaneously partially closing the vacuum-forming valve to create vacuum in the intake manifold, the brake booster, and the vacuum storage tank at little or no expense to engine performance.

Abstract: A vacuum management system for an engine with variable valve lift includes a vacuum control valve at the entrance to the intake manifold to increase vacuum within the manifold as needed and preferably only when it can be done without impairing fuel economy or engine performance. Vacuum may then be used for any of various vacuum-assisted devices and functions, for example, boosting a vehicle braking system. The numerical relationships among important operating parameters are determined in a laboratory, and a programmable engine control module (ECM} is provided with algorithms and tables of such values by which the ECM is able to vary valve lift and vacuum control valve position to provide optimum flow across the intake valves and optimum manifold vacuum under all engine operating conditions.

Abstract: A vacuum system for an engine with variable valve lift includes a controllable vacuum-forming valve at the entrance to the intake manifold and a programmable engine control module (ECM) to increase vacuum as desired within the manifold by modulating the valve as needed to optimize fuel economy. To provide vacuum brake assist, a brake booster diaphragm is connected conventionally to the manifold and a vacuum storage tank and check valve are disposed between the booster diaphragm and the manifold. During periods of vehicle deceleration, when engine load is low, the ECM may switch the VVL-controlled intake valves to a higher lift to increase the pumping capacity of the engine, while simultaneously partially closing the vacuum-forming valve to create vacuum in the intake manifold, the brake booster, and the vacuum storage tank at little or no expense to engine performance.